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DC Mud system used for abroad Horizontal directional drilling

The preparation and recycling of slurry is a very complicated and crucial task in large Horizontal Directional Drilling (HDD) river-crossing project.

For many HDD project the drilling fluid system comprises a substantial portion of the HDD equipment and cost. The system is composes of both the equipment and the drilling fluids.

Mud system

Drilling fluid systems may consist of mixing systems, holding tanks, and cleaning system, Mixing system are used to mix the drilling fluid additives with water to make a mixture that is suitable for the specific HDD conditions.

DC Solid control to be as professional manufacturer to produce all kinds capacity of mixing system for 10 years. We have rich experience to design and manufacture 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for HDD and Piling Project. Contact us please if you have interest with it.

How to choose a right shale shaker for your industry application

Vibrating shale shaker is a common equipment to separate the big solid phas from slurry. Usually the shale shaker can be used for oil gas drilling, HDD project, CBM, bored pile industry. But how to choose a suitable shale shaker for your use is a big question.

Shale shaker is consist of screen pannel, vibration motor, logging box, lifting device and foundation. And Derrick FLC2000 series, Swaco Mongoose Pro and PT shaker is widely used in the oil drilling mud circulation system.

shakers

In actual used, Firstly we should know the inlet flow treating capacity of your mud circulation system to choose a matching shaker, then the screen installation types. The shale shaker can be divided into Hookstrip screen and wedge fixed screen according to screen replacement type. I think the wedge fixed screen pannel is more convenient to replace the screen. DC Solid control DCS630-3 DCS585-4 and DCS850-2 shale shaker is the wedge fixed shale shaker.

shale shaker

Or if you can’t confirmed which shaker is more suitable for you, don’t worry, you can tell me what is your requirements, we can proposed a right model for you. DC Solid control is a very professional ISO certified manufacturer of all solid control equipment. Our equipment already exported to 38 countries and good the good feedback based on high quality product and reasonable price.

Please give a chance both of us, maybe there you can get the what you want.

 

What screens’ factors impacting shale shaker working performance

Shaker screen is the critical parts for a shale shaker and it defens the working efficiency of shale shakers. Do you know what factors will impacting shale shakers working performance ?

shaker screen supplier

Based on API RP13C, the shaker screen panel features including the cut point, the conductance, the non blanked area. What is the actual impact or issue? Cut point means under D100, the mesh size of solids separated out of materials. Such as 300microns, 63microns, and so on. The conductance is an important issue to define the screens filtration efficiency. And the non blanked area is another reference of effective filtration area.

shaker screens

If consider the shaker screens thoroughly on many different aspects, there are features of screen form, screen quality, screen appearance, screen fitness or compatibility, shaker screen weight, and so on.

DC Solid control is a professional manufacturer of all brands shaker screens. During manufacture, we’ll do strict inspection after each procedure. Such as screen cutting, frame welding, composite frame injection, vulcanization, and so on. Furthermore, DC screen configuration has been tested per API RP13C with conform result

Functional Use Condition of desander and desilters

DC Solids is professional manufacturer for complete sets of drilling mud separation and recycling equipment. The conventional equipment like shale shaker, mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud agitator, mud gun, centrifugal pump, screw pump, etc. Here, let’s learn more about desander and desilter.

SONY DSC

Desander and desilter are solids control equipment with a set of hydrocyclones that separate sand and silt from the drilling mud used on drilling rigs. Desander removes the abrasive solids from drilling mud which cannot be removed by shale shakers. Normally the solids diameter for desander to be separated would be 45~74μm, and 15~44 μm for desilter.

mud

Functional Use Parameters:

1. The equipment shall be suitable for operation with the minimum & maximum ambient temperature of -60C to 550C.
2. The equipment shall be suitable for Drilling fluid “Mud” having specific gravity of 0.9 to 2.6 and and API funnel viscosity 35 – 100 seconds/quart.
3. Drilling Fluid (Mud) operating temperature shall be up to 900C.

Please contact DC Machinery to get more info about desander and desilters.

Solid control equipment combination and function

As part of its consolidation as a fluids management company, DC Solid control expanded into Solids Control Services for many than 10 years. Solids control equipment include Shale shakers, Hi-G driers and centrifuges/decanters.

Solid control equipment is used in drilling rig to separate the solids in the drilling fluids that are crushed by the drill bits and carried out of the well surface. Solid Control Equipment is also called drilling mud cleaning equipment, which used for control the solids by mechanical separation method to keep the balance of drilling mud.

solid control equipment

Solids control equipment including:
The first phase primary solids control using the drilling fluids shale shakers to separation drilling solids upper of 100 microns.
The second phase solids control equipment is called hydrocylone desanders for sepration of drilling solids upper of 40 microns, which is made from one number 10 inch desander cones for 500GPM solids control system, two number of 10 inch desander cones for 1000 GPM solids control system, and 3 desander cones for 1500 GPM.
The thrid phase solids control equipment is the hydrocyclone desilters for drilling cuttings upper 20 microns, which is a number of 4 inch desilter cones, for different capacity of solids control system from 500 GPM to 1500 GPM.

DC Solid control provide professional technical supporting. If you have requirements of solid control equipment, please feel free to contact us.

Mud gas separator from China manufacturer

The mud/gas separator is designed to provide effective separation of the mud and gas circulated from the well by venting the gas and returning the mud to the mud pits. Small amounts of entrained gas can then be handled by a vacuum-type degasser located in the mud pits.

The mud/gas separator controls gas cutting during kick situations, during drilling with significant drilled gas in the mud returns, or when trip gas is circulated up.

mud gas separator5

To be as a professional manufacturer of mud gas separators. DC Solid control have DCZYQ600, DCZYQ800, DCZYQ1000 and DCZYQ1200 models mud gas separator.

The mud/gas separator is typically mounted on a mud tank or trip tank with the bottom of the separator body submerged in the mud. The fluid level (mud leg) in the separator is controlled by adjusting the fluid level in the mud tank or by moving the separator up or down within the tank. Mud-tank height can restrict the maximum mud leg obtainable for open-bottom mud/gas separators.

If you want to know more about mud gas separator/liquid gas separator, please contac DC Solid control office as soon as possibl.

Merry Christmas day to new and old clients of DC Solid control

Christmas Day or Christmas is an annual commemoration of the birth of Jesus Christ, celebrated generally on December 25 as a religious and cultural holiday by billions of people around the world.

Now thanks all my clients kind supporting and understanding. We wish the merries of Chiristmas to you and your loved ones, and we wish you happiness and prosperity in the year ahead. Hope we will having further cooperation cooperation in 2019.

dc solid control

To be as a China professional manufacture of solid control equipment. DC Solid control supply good quality equipment, such as shale shaker, all kinds of replacement screems, desander, desilter, decanter centrifuges, agitator and mud tanks.

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We still working during Christmas day and new year, if you have urgently requirements, please feel free to contact us. Here you will getting most professional technical support and cost-effective equipment.

Advantages of Composite shaker screen from DC

Composite screen mainly consists of composite frame and 2 or 3 layers stainless steel wire cloths. The wire cloth layers are heated and melt onto the frame, creating a proper wire cloth tension surface.

Composite replacement screens deliver even longer screen life, greater ease of repair, higher capacity, and greater cost effectiveness compared with metal-framed and other conventional products.

screens

Composite screen technology effectively eliminates the inherent performance-limiting problems of conventional metal frames, including rusting, delamination and a heavier and reduced processing area.

The composite frame design encompasses the “window pane” effect that includes an increased number of smaller panels, evenly distributing mechanical stresses and limiting mesh damage to small localized areas.

If you want high quality and lower price composite shaker screens, please contact DC Office.

How to order screen replacement at DC ?

DC shaker screens are high quality and right fit replacement. Compared with others brand DC screen is the real competitive and cost-efficient solution to all users.

Our shaker screens, no matter framed or hook strap one, almost will last over 15 days even over 22 days. No matter the flat pattern or pyramid pattern.

screens

Please contact us if you are interested in sample test. As per your condition and demand, we will provide you free sample with a certain quantity.
Please tell us what model screen replacement do you need.

shaker screen

 

And how many panels, what mesh size or API size you need. If you are not sure of shaker screen or shaker model please tell us the screen dimension. It can’t be better to have drawings or picture from you when you don’t have exact model number or a dimension.

Almost replacement screen fits present shaker all over the world can be made by DC. Please feel free to contact us if you do have demand or any interest.

Manufacturing the mud cleaner for Kazakhstan clients

Mud cleaner is the second stage solid control equipment of drilling mud circulation system. Now in DC factory, there are 6 sets DCQJ250x1/100×8 mud cleaners under the production for Kazakhstan drilling clients.

mud cleaner

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

mud cleaners

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard. Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

 

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