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Complete solid control system from China top Manufacturer

There’s no doubt that drilling fluids (or mud) play a crucial role in drilling activity and efficiencies today – cooling and lubricating drill bits, carrying drill cuttings to the surface, controlling pressure at the bottom of the well, and ensuring that the formation retains the properties defined for that well.

Oil Drilling Mud System is the a multi-tank mud system, it is also called solids control system, or mud circulation system for the oil gas drilling rigs. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

solid control system

The solids control configuration reduces the need for chemical additions to fluids and minimizes rates of dilution typically used when solids removal efficiency has not been optimized.

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application. If you have any request please contact us freely.

High Quality Shaker Screens Manufacturers From China Supplier

Shaker Screen is used in Shale Shakers as part of solid control system in drilling operations of various industries, such as oil and gas drilling, mining, coal cleaning, etc. They primarily serve the purpose of separating drilling cuttings from the drilling fluids.

shaker screens

A shaker screen is the key component in shale shaker equipment. They function as a sieve to block the solid drilling waste and let the precious drilling fluid to be carried to a separate channel for further treatment.

What makes a shaker screen pre-mature fialures?
1. Overloading,
2. No load,
3. Blinding & plugging,
4. Wrong screen choice,
5. Corrosion,
6. Mechanical damage (Careless storage and handling, Hooking mesh cloth when removing cartridge shaker screens, Over tensioning hookstrip screens, Scraping screen surface to remove solids, Scoring pressure washer nozzles across the mesh surface)
7. Poor solids transport/Abrasive solids (Screen design, Screen repairs, Blinding, Fluid properties).

 

DC Solid control is a leading provider of products and services to the oil and gas industry. Our expansion into the drilling stems from our success in the drilling fluids industry. Our objective is to provide clients with integrated offerings to make operations easier, more efficient.

DCZCQ Vacuum degasser designed by China DC Solid control

Degasser is special equipment used in solids control system to remove the gases such as hydrogen sulfide, carbon dioxide and natural gas from the drilling mud before they reach the shale shakers. Vacuum degasser  is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Also, at the same time vacuum degasser can be used as a heavy-power agitator and supported applicable to all types of mud circulation purification system.

vacuum degasser

Vacuum degasser utilize negative pressure by vacuum pump to withdraw entrained gases from the mud. In order for this to work, mud is pumped through a venturi, which develops a negative pressure in the vessel by vacuum pump, thus sucking mud into the unit. The choice between horizontally- or vertically-mounted units is typically based on the footprint requirements of the specific rig.

DC manufactures DCZCQ series Vacuum Degasser is a special-purpose device and a new type one for the treatment of gas in the drilling fluids. We are committed to build the company into an international first-class petroleum equipment supplier and warmly welcome business partners at home and abroad for joint operation in various fields to realize mutual benefits and common development.

It would be our pleasure to begin a business relationship with you and supply u with our quality products, as a professional manufacturer, i would like to introduce our products to you and offer you a quote.

The order of 100YZ100-30 submersible slurry pump for sale

Submersible slurry pump is a kind of centrifugal pump, we also call it slurry pump. This pumps are widely used in all solid control system to be as an important parts. The submersible slurry pump produced by DC Machinery has the advantages of high efficiency, lower maintenance cost, high temperature resistance, long service life and so on.

slurry pumps

Now, we have 7 sets 100YZ100-30 slurry pump in DC Machinery warehouse. This model slurry pump matched with 120m3/h separation equipment is more suitable. Besides, about the paint, we can paint it according to users request, such as, Japan Brand- Kaisai, America Brand- Jotun and Sigma.

submersible pumps

The slurry Pump is the cantilever pump structure of single stage and single suction, with the bearing housing, supporting, intermediate pipe connecting the pump hydraulic components, the water is discharged out from the drain pipe parts, pump impeller is for semi-shrouded with the agitating vane on the vane extended.

If you want to know more working principle and efficiency of the 100YZ100-30 slurry pump, please contact DC Machinery or visit our official website.

Drilling fluid centrifuge produced by DC Solid control

Drilling mud decanter centrifuge is the fourth stage equipments for a drilling mud system.Drilling mud cleaning first stage uses drilling fluids shale shaker ,then second stage uses desander,third desilter,(now drilling mud cleaner is widely used to replace desander,desilter).

centrifuge

The drilling mud decanter centrifuges can separate fine particles well,for separating 5~7μm particles in drilling mud,usually use medium speed decanter centrifuge,for less then 2μm,usually use high speed decanter centrifuges.

The drilling fluid centrifuge is mainly used for the separation of the suspension containing fine/ medium particles, and the solid particles of granular, crystal or fiber, especially for the separation of material whose viscosity is high, with fine fineness, it’s poisonous or inflammable. It is widely used in the industries of chemical, pharmaceutical, food, light industry and environment protection, etc.

centrifuges

Tangshan Dachuan Machinery Co., Ltd has a mature technology and complete product line, involving filtration, centrifugation, drying and crushing granulation and other products, the follow-up will be relying on its own technical strength, the introduction of more talents, and constantly develop new products, with more and better products and services to customers.

 

Custom designed mud agitator shipped to Pakistan

Mud agitator is used in the surface mud tank to suspend solids and maintain a homogeneous mixture throughout the mud solids control system. Now we received a order of 16 sets mud agitator from Pakistan oil and gas drilling company.

Mud agitator

We suggest the customers to choose the mud agitator according to the size of tank along with torque level. Mud Agitator Manufacturer in DC is the name suggested to our services by all our previous customers.

The custom designed mud agitator specification:
1. Motor are from Nanyang explosion protection
2. Bearing is imported SKF
3. Shaft length and diameter is 3.2m and 1000mm.
4. Motor power is 22kw

agitators

The Mud Agitator can be obtained from the Mud Agitator Manufacturer in our factory and are generally available in horsepower such as 5HP, 7.5HP, 10HP, 15HP, 20HP, 25HP and 30HP. DC Solid control offers best range of Mud Agitator which works continuously at the drilling site by delivering optimum results. Our Principles has made us to supply our highly technological equipment to the power plants which are present in abroad.

China manufacturer DC of HDD mud recycling system

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

A effective mud system are required to combine the recycling & mixing function, and the most important principal for an mud system which means the mud system capacity rate should be almost equal with the mud pump capacity. For example, you can not introduce a 800GPM system for a project that with 1000GPM mud flow. Generally speaking, a mud system should be 120%~150% of the mud pump capacity.

mud system

The drilling fluid can not bypass shale shakers & hydrocyclones which can be decander or desilter, or integrated mud cleaner. Both Shale shaker & hydrocyclone determine the capacity of a mud system, but basically, formation condition, project environment, and mud system configuration commonly determine the processing capacity of a mud system.

The DC all kinds capacity mud system utility model has the advantages of compact structure, small occupied area, good sand removing effect, can reduce the mud loss, relocation less haulage vehicle, labor saving, not easily damaged parts, and can prolong the service life. The mud tank is suitable for oil drilling mud purification processing and storage. The mud tank is generally customized with different size and datas.

Application and structure of Mud cleaners

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

SONY DSC

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts” at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range. The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid.

mud cleaners

The Mud Cleaner  requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment from which the other pump takes its suction to feed the 4” hydrocyclones.

The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

 

Tangshan Dachuan Machinery Supply all kinds of shale shakers

The shale shaker is an economical choice with its simple design and minimal maintenance requirements. DC Solid control shaker employs a unique motion technique that allows for increased Gs while also reducing solids conveyance friction, resulting in longer screen life and drier discards.

shakers

To be as a professional manufacturer of solid control company. DC Solid control can supply the 3 and 4 Panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries.

To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal. Our success in separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of.

shale shaker

Of course we will recommend a suitable shale shaker to help us make the drilling well. Tangshan Dachuan Merchinery Manufacture Co., Ltd is a manufacturer of the shale shaker. And we promise that providing quality products and efficient service. So if you interested in our product. Please indicate us any time.

 

Small treating capacity DCMC200 mud recycling system for sale

Some users need small treating capacity mud system in their drill site. To meet their requirements DC solids control developed a new product- mini Mud system, model DCMC200. It can meet the requirement for the clients who do not need so large treating capacity, but want to find an economic way to separate big solids from the drilling fluids. Which save more cost with user.

Mud system

The DCMC 200MINI mud system include below equipment:
1. DCS752 shale shaker with unit treating capacity 264gpm, 2 screen panels with total screen area 1.35m2, G-force 6.3G adjustable, total power of this shaker is only 1.0KW, and total weight 800 kgs. Based on these parameters, we called it mini shale shaker.
2. A feeding pump for the above shaker which flow capacity is 40m3/h, We choose SB3X4-11KW
3. A small mud tank dimension is about 3x2x2m

As the leading manufacturer for oil gas drilling mud system, DC Solid control provide all kinds of mud system can meet you all kinds certificate requirements. Please contact us to tell us your requirements. We can design all your need.

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