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Multiplicity drilling mud cleaner from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

mud cleaner

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

mud cleaners

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

3 Sets drilling fluid shale shaker ready to shippment

Recently 3 sets of drilling mud shale shakers are ready for shipment to our client, this is the repeat order from the client, they will produce 4 sets of mud tank system locally to produce sea freight cost and import tax.

shale shaker

The 4 sets of shale shaker with 3 panel shaker screens, each shale shaker with 2 no vibration motors. Each shaker installed with API 170 shaker screens. Shale shakers are the most important and easiest to use solids removal equipment. In most cases, they are highly cost-effective. However, if shale shakers are used incorrectly, the remaining solids removal equipment will not perform properly.

shale shakers

A shale shaker can be used in all drilling applications where liquid is used as the drilling fluid. Screen selection is controlled by the circulation rate, shaker design, and drilling fluid properties.

Shale shakers are considered by most of the drilling industry to be the most important device in the solid control system as the performance of the successive equipment directly relates to the cleanliness of the treated drilling fluid. Please contact DC office to get more information about the shale shakers.

 

800pcs Derrick Hyperpool shaker screens shipped to Australia

Hyperpool shaker screen replacement from DC is right fit panel for Derrick Hyper shaker. It is the corrugated screen panels with larger filtration area. Now we have 800pcs finished the production and prepare to ship to Australia.

screens

Hyperpool shaker screen is designed as PMD and PMD+ screen panel. The more larger or extra large area benefit much on shale shaker performance and totally save the drilling cost for many clients. Such shaker screen is designed with one handle, while another side is configured with a triangle like breach in the middle

shaker screens

Hyperpool shaker screen dimension is about 22.5″x42.1″. The PMD Hyperpool will high 1″, while the PMD plus Hyperpool screen will high about 1.5″. According to our present order and inquires, we found major users prefer the pyramid but not plus panel

The hyperpool shaker screens sizes are commonly available from API 40 to API270. And rarely clients will ask special mesh size, such as API 325, API400. If you have interest with it please feel free to contact us.

Specially shale shakers used in HDD drill site

Shale shaker is the most popular equipment for mud cleaning system. DC Solid control supply HDD shale shaker to match HDD drill rig and mud pump for drilling cuttings separation. HDD shale shaker is slightly different design with oilfield shaker because of mud conditions and transport difference.

Usually, HDD shaker use 3 decks shaker mostly for 500GPM or higher mud flow capacity because of shorter deck will allow shaker stay on shaker tank while inland transport without disassemble. But oilfield shaker normally use 3 decks or 4 decks shaker with buffer box back design to allow mud over flow to reduce mud speed but longer shaker decks which will be disassemble while inland transport.

shale shaker

Features of HDD Shale Shaker from DC Solid control:
1.Non-explosion proof vibrator motors and electrical control panel for cost effective, oilfield shaker is explosion proof vibrator motors and electrical control panel.
2. Buffer box install on top of shaker deck and shaker skid but oilfield shaker buffer box installs on back of shaker deck for mud overflow.
3. decks or 3 decks shaker is well used for HDD drill rig to suit mud flow capacity 100GPM to 1000GPM mud flow by 1 or 2 sets shale shaker.
4. Shale shaker, cyclones, centrifugal pump, mixers installs on one tank to make a system but oilfield tank system normally 2 – 7 tanks system with larger mud storage
capacity.

shale shakers

Please contact DC Office to get more information about the shale shaker. DC Solid control build complete line HDD mud recycling system with standard model options 200GPM, 300GPM, 500GPM and 1000GPM mud flow capacity. Please contact us freely for HDD mud recycling system inquiry.

What is the hydrocyclones functions and volume

Hydrocyclones are simple devices with no moving parts. Dirty fluid enters the cone from the side, and centrifugal force causes the heavier solids to move to the outside wall and drop out the bottom of the cone, and the lighter fluids move up the center of the cone and discharge out the top of the cone. Ideally, the applicable mud system will utilize 5-in. desilter cones, which separate solids 15 to 25 microns in size, and 10-in. desander cones, which separate solids 40 to 50 microns in
size.

hydrocyclone

The size and quantity of cones needed on a system depend upon the overall rated volume of the mud system. The 5-in. cones can process 80 gpm each, and 10-in. cones can process 500 gpm each. There are other sizes of cones on the market, but we feel this gives us the best volume and micron size separation.

Act Over time, the friction caused by the centrifugal action of the cuttings and fluids inside the cone has the tendency to scour or “wash out” the inside of the cone. Once washing out occurs, the cones ability to effectively remove cuttings significantly diminishes. At that point, the damaged portion of the cone should be replaced.

hydrocyclones

Foreign matter introduced into the tank, usually from the top deck area or a hole in a scalping shaker screen, can plug the cones, as well. It’s advised to ensure your operators always clean their boots before walking on the tank deck, and take care to not accidentally drop items directly into the tanks. Key indicators of this problem are when mud pours out of the end of one of the cones, or there is no cone discharge at all and it is vibrating. In these cases, remove and disassemble the cone for cleaning.

ZYQ Mud gas Separators produced from DC Solid control

Poor Boy Degasser or Mud Gas Separator, located downstream of the choke manifold, is a vertical vessel used to separate any gas from drilling fluid during well control situation. Once the gas has been separated, it can pass through the vent line in the derrick. Alternatively, as long as it’s a safe distance from the rig, it could even be vented.

The purpose of a separator is to separate free gas or mixed gas and oil from the drilling fluid and convey the gas or oil to a flare or holding tank. DCZYQ series Mud gas Separator combined with the Electric Ignition Device can be used to ensure the drilling process smooth. It is devided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure.Mud gas Separator is your best choice to prevent drilling mud invasion.

mud gas separator

DC Solids Control designs and manufactures ZYQ Mud gas Separators. Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column.

This Mud gas Separators is primarily used to separate and safely vent large pockets of free gas, that may include toxic gases such as hydrogen sulfide, etc. from the drilling fluids processing system.

If you have interest with the mud gas separator please feel free to contact us. There you will getting the most professional design guidance and reasonable price.

ZCQ Series vacuum degasser shipped Russian Market

Drilling fluids vacuum degasser is widely used on drilling site for removal of gas entrained in the drilling mud after treatment of shale shaker in the drilling fluids system. So drilling fluids vacuum degasser plays a significant role in the oil field drilling fluids system.

degasser

Vacuum degasser utilize negative pressure by vacuum pump to withdraw entrained gases from the mud. In order for this to work, mud is pumped through a venturi, which develops a negative pressure in the vessel by vacuum pump, thus sucking mud into the unit. The choice between horizontally- or vertically-mounted units is typically based on the footprint requirements of the specific rig.

vacumm degasser

To be as a professional manufacturer of solid control system. DC Solid control shipped 3 sets vacuum degasser to a Russian clients who are repeat clients of our company. The Vacuum degasser is very important for returning mud gravity, stabilizing mud viscosity and reducing drilling cost. Also, at the same time vacuum degasser  can be used as a heavy-power agitator and supported applicable to all types of mud circulation purification system.

If you have interest with all different capacities vacuum degasser, please contact me there you will getting the most reasonable price oilfield equipment.

Advantages Of HDD Mud Treatment System from DC Solid control

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.

HDD mud system

Advantages of HDD Mud Treatment System:

1.Based on more than 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.

We also can design according to clients requirements, so if you have any questions please feel free to contact me. Our senior engineer will giving the most professional proposal and guidance.

Widely application of DCS Series shale shaker

Drilling Mud Shale shaker is the fundamental mechanical screening machine in the solids control process. Our heavy duty linear motion shale shakers are able to working for all onshore & offshore drilling activities.

The drilling mud shale shaker is the first phase solids removal equipment used in the drilling mud circulation system. The DCS Series shale shaker are dual-motor, high frequency, linear-motion vibrating screen machines designed for fine particle separation in the oil and gas drilling mud circulation and waste slurry separation industry. It may differ in the number of screen panels and sizes according the drilling site requirement.

shale shaker

The purpose designed shale shaker is an absorption of advanced technologies at home and abroad. It has very strong structure and excellent separation result. Being operating in more than 35 countries and regions, the shaker is reliable and trustful for your choice.

DCS 3 and 4 Panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries. To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal.

shale shakers

Our success in separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of, has now placed DC Solid control as a noteworthy competitor in the Solids Separation World.

DCSLH Jet mud mixer from China factory

SLH Mud hopper is an important part of the drilling mud treatment system; it is designed to mix the drilling mud and solid particles, contained in it, to the state of suspension and for keeping the mud homogeneity.

jet mud mixer
Upon the request, it is possible to prepare and make the mud heavy; which is used in circulating system for 1500m-6000m drilling. The design of equipment is characterized by higher level of smoothness and noiseless operation, lack of fast wearing parts and units.
DCSLH Jet mud mixer  consist of mechanical seal mixing pump and venturi hoppers, If it is used with shearing pump together, the effect will be more excellent, it can be designed as double jet mud mixer according to customers’ requirements.

mud mixer
And installation for the mixing pump and hoppers are flexible from DC, either on a single skid or at tank end skid or even separately with hopper on tank top, and pump at tank side. All flexible design is to make the complete mud system to be compact and user friendly. Please contact DC Office to get more info and price for all models of jet mud mixers.

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