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Drilling fluid centrifuge produced by DC Solid control

Drilling mud decanter centrifuge is the fourth stage equipments for a drilling mud system.Drilling mud cleaning first stage uses drilling fluids shale shaker ,then second stage uses desander,third desilter,(now drilling mud cleaner is widely used to replace desander,desilter).

centrifuge

The drilling mud decanter centrifuges can separate fine particles well,for separating 5~7μm particles in drilling mud,usually use medium speed decanter centrifuge,for less then 2μm,usually use high speed decanter centrifuges.

The drilling fluid centrifuge is mainly used for the separation of the suspension containing fine/ medium particles, and the solid particles of granular, crystal or fiber, especially for the separation of material whose viscosity is high, with fine fineness, it’s poisonous or inflammable. It is widely used in the industries of chemical, pharmaceutical, food, light industry and environment protection, etc.

centrifuges

Tangshan Dachuan Machinery Co., Ltd has a mature technology and complete product line, involving filtration, centrifugation, drying and crushing granulation and other products, the follow-up will be relying on its own technical strength, the introduction of more talents, and constantly develop new products, with more and better products and services to customers.

 

Custom designed mud agitator shipped to Pakistan

Mud agitator is used in the surface mud tank to suspend solids and maintain a homogeneous mixture throughout the mud solids control system. Now we received a order of 16 sets mud agitator from Pakistan oil and gas drilling company.

Mud agitator

We suggest the customers to choose the mud agitator according to the size of tank along with torque level. Mud Agitator Manufacturer in DC is the name suggested to our services by all our previous customers.

The custom designed mud agitator specification:
1. Motor are from Nanyang explosion protection
2. Bearing is imported SKF
3. Shaft length and diameter is 3.2m and 1000mm.
4. Motor power is 22kw

agitators

The Mud Agitator can be obtained from the Mud Agitator Manufacturer in our factory and are generally available in horsepower such as 5HP, 7.5HP, 10HP, 15HP, 20HP, 25HP and 30HP. DC Solid control offers best range of Mud Agitator which works continuously at the drilling site by delivering optimum results. Our Principles has made us to supply our highly technological equipment to the power plants which are present in abroad.

China manufacturer DC of HDD mud recycling system

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

A effective mud system are required to combine the recycling & mixing function, and the most important principal for an mud system which means the mud system capacity rate should be almost equal with the mud pump capacity. For example, you can not introduce a 800GPM system for a project that with 1000GPM mud flow. Generally speaking, a mud system should be 120%~150% of the mud pump capacity.

mud system

The drilling fluid can not bypass shale shakers & hydrocyclones which can be decander or desilter, or integrated mud cleaner. Both Shale shaker & hydrocyclone determine the capacity of a mud system, but basically, formation condition, project environment, and mud system configuration commonly determine the processing capacity of a mud system.

The DC all kinds capacity mud system utility model has the advantages of compact structure, small occupied area, good sand removing effect, can reduce the mud loss, relocation less haulage vehicle, labor saving, not easily damaged parts, and can prolong the service life. The mud tank is suitable for oil drilling mud purification processing and storage. The mud tank is generally customized with different size and datas.

Application and structure of Mud cleaners

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

SONY DSC

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts” at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range. The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid.

mud cleaners

The Mud Cleaner  requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment from which the other pump takes its suction to feed the 4” hydrocyclones.

The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

 

Tangshan Dachuan Machinery Supply all kinds of shale shakers

The shale shaker is an economical choice with its simple design and minimal maintenance requirements. DC Solid control shaker employs a unique motion technique that allows for increased Gs while also reducing solids conveyance friction, resulting in longer screen life and drier discards.

shakers

To be as a professional manufacturer of solid control company. DC Solid control can supply the 3 and 4 Panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries.

To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal. Our success in separating unwanted solids from fluids, as well as reclaiming valuable solids that in the past have been costly and wasteful to dispose of.

shale shaker

Of course we will recommend a suitable shale shaker to help us make the drilling well. Tangshan Dachuan Merchinery Manufacture Co., Ltd is a manufacturer of the shale shaker. And we promise that providing quality products and efficient service. So if you interested in our product. Please indicate us any time.

 

Small treating capacity DCMC200 mud recycling system for sale

Some users need small treating capacity mud system in their drill site. To meet their requirements DC solids control developed a new product- mini Mud system, model DCMC200. It can meet the requirement for the clients who do not need so large treating capacity, but want to find an economic way to separate big solids from the drilling fluids. Which save more cost with user.

Mud system

The DCMC 200MINI mud system include below equipment:
1. DCS752 shale shaker with unit treating capacity 264gpm, 2 screen panels with total screen area 1.35m2, G-force 6.3G adjustable, total power of this shaker is only 1.0KW, and total weight 800 kgs. Based on these parameters, we called it mini shale shaker.
2. A feeding pump for the above shaker which flow capacity is 40m3/h, We choose SB3X4-11KW
3. A small mud tank dimension is about 3x2x2m

As the leading manufacturer for oil gas drilling mud system, DC Solid control provide all kinds of mud system can meet you all kinds certificate requirements. Please contact us to tell us your requirements. We can design all your need.

Multiplicity drilling mud cleaner from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

mud cleaner

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

mud cleaners

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

3 Sets drilling fluid shale shaker ready to shippment

Recently 3 sets of drilling mud shale shakers are ready for shipment to our client, this is the repeat order from the client, they will produce 4 sets of mud tank system locally to produce sea freight cost and import tax.

shale shaker

The 4 sets of shale shaker with 3 panel shaker screens, each shale shaker with 2 no vibration motors. Each shaker installed with API 170 shaker screens. Shale shakers are the most important and easiest to use solids removal equipment. In most cases, they are highly cost-effective. However, if shale shakers are used incorrectly, the remaining solids removal equipment will not perform properly.

shale shakers

A shale shaker can be used in all drilling applications where liquid is used as the drilling fluid. Screen selection is controlled by the circulation rate, shaker design, and drilling fluid properties.

Shale shakers are considered by most of the drilling industry to be the most important device in the solid control system as the performance of the successive equipment directly relates to the cleanliness of the treated drilling fluid. Please contact DC office to get more information about the shale shakers.

 

800pcs Derrick Hyperpool shaker screens shipped to Australia

Hyperpool shaker screen replacement from DC is right fit panel for Derrick Hyper shaker. It is the corrugated screen panels with larger filtration area. Now we have 800pcs finished the production and prepare to ship to Australia.

screens

Hyperpool shaker screen is designed as PMD and PMD+ screen panel. The more larger or extra large area benefit much on shale shaker performance and totally save the drilling cost for many clients. Such shaker screen is designed with one handle, while another side is configured with a triangle like breach in the middle

shaker screens

Hyperpool shaker screen dimension is about 22.5″x42.1″. The PMD Hyperpool will high 1″, while the PMD plus Hyperpool screen will high about 1.5″. According to our present order and inquires, we found major users prefer the pyramid but not plus panel

The hyperpool shaker screens sizes are commonly available from API 40 to API270. And rarely clients will ask special mesh size, such as API 325, API400. If you have interest with it please feel free to contact us.

Specially shale shakers used in HDD drill site

Shale shaker is the most popular equipment for mud cleaning system. DC Solid control supply HDD shale shaker to match HDD drill rig and mud pump for drilling cuttings separation. HDD shale shaker is slightly different design with oilfield shaker because of mud conditions and transport difference.

Usually, HDD shaker use 3 decks shaker mostly for 500GPM or higher mud flow capacity because of shorter deck will allow shaker stay on shaker tank while inland transport without disassemble. But oilfield shaker normally use 3 decks or 4 decks shaker with buffer box back design to allow mud over flow to reduce mud speed but longer shaker decks which will be disassemble while inland transport.

shale shaker

Features of HDD Shale Shaker from DC Solid control:
1.Non-explosion proof vibrator motors and electrical control panel for cost effective, oilfield shaker is explosion proof vibrator motors and electrical control panel.
2. Buffer box install on top of shaker deck and shaker skid but oilfield shaker buffer box installs on back of shaker deck for mud overflow.
3. decks or 3 decks shaker is well used for HDD drill rig to suit mud flow capacity 100GPM to 1000GPM mud flow by 1 or 2 sets shale shaker.
4. Shale shaker, cyclones, centrifugal pump, mixers installs on one tank to make a system but oilfield tank system normally 2 – 7 tanks system with larger mud storage
capacity.

shale shakers

Please contact DC Office to get more information about the shale shaker. DC Solid control build complete line HDD mud recycling system with standard model options 200GPM, 300GPM, 500GPM and 1000GPM mud flow capacity. Please contact us freely for HDD mud recycling system inquiry.

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