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DC Mud tank design standard and the main material

A mud tank is a large treatment and storage tank for cleaned mud. It is an open-top container, typically made of steel, to store drilling fluid on a drilling rig. It is also called mud pit, because it used to be nothing more than pits dug out of the earth.

Mud tanks are the base of solids control equipment. Mud tanks for solids control systems are divided into Square tanks and Cone-shaped tanks according to the shape of the tank bottom.

mud tank

Mud tank material:

The body of the tank is made by welding the steel plate and section, using the smooth cone-shape structure or the corrugated structure. The mud tank surface and passages are made of slip resistant steel plate and expanded steel plate. The mud tanks are made of the side steel pipe. All of the structure can be folded without barrier and pegged reliably. The surface of the tank is equipped with a water pipeline for cleaning the surface and equipment on the tank, it uses soaked zinc processing for the expanded steel plate.

tanks

The ladder is made of channel steel to take responsibility the body, the foot board is made of expanded steel plate. The two-sided guard rail are installed the safe suspension hook. The mud tank  is designed the standard shanty to prevent the sand and the rain. The pipeline is installed in the tank to preserve the warm air heat.

Mud tank quantity depends on mud process capacity requirements. Especially for mud storage, suitable for mud pump, drilling rig, etc. If you have special requirements about the drilling mud tank, please feel free to contact us.

Best quality Drilling fluid centrifugal from China

Centrifugal pump is important equipment used in solids control system, providing drilling fluid to other equipment by its suction and pumping out function, achieving transfer of drilling fluids. Its main working principle is the centrifuging power coming from rotating impeller.

centrifugal pumps

DCSB Series Centrifugal pump is used for transferring slurry or mud or water. It can be used as feeding pump for desander, desilter, or used as mixing pump for Jet Mud Mixer. Also it can be used as trip pump, and supercharging pump for rig mud pump.

sand pump

All DCSB Series model centrifugal pump  use tungsten carbide mechanical seal, with famous brand Bearing. And spare parts interchangeable with most of the international Brand pump which helps customer to source spare parts easily. Open impeller design that lowers axial thrust loads, and make it easier for installation, repair and maintenance.

DC manufactures centrifugal pumps mainly used in drilling fluids solids control according to clients’ actual working condition, detailed requirements, also other customized services for special demand.

Drilling mud cleaner from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners  offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

solid control system1

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

Mud cleaner1

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

Drilling mud recycling system shale shaker for sale

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker  decides performance of the whole solids control system.

mud system shakers

Shale shakers can be divided into linear motion shale shaker and ellipse & round motion shaker, basing on the difference of their screen basket moving tracks. As the most important equipment in solids control system, shale shakers are widely used in almost all kinds of drilling rig, and they take an important part in drilling fluids cost as well as total drilling drilling cost.

Drilling fluids shale shakers are generally consist of skid, vibration isolation member, screen, screen basket, back tank ( or called mud feeder), vibration motor, etc. no matter it is linear motion shale shaker, or ellipse shaker. The drilling fluids flows directly into the back tank through the flow line after the mud comes out of the surface of the well.

The process industry also utilizes screening and shaker equipment in a variety of applications. Chemical, paper, sand, powder, plastic, and other plants may use a shale shaker in their process flow.

 

HDD Mud Treatment System from DC Machinery

HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.

mud system

Advantages of HDD Mud Treatment System:

1.Based on 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.

Besides the standard drilling mud recycling system, DC also provide customized mud recycling system according to drilling contractors applications.

Drilling mud tank design and manufacturer from China supplier

As the Mud Tank Manufacturer, DC Solid control can design and provide the different models Skid mounted tank, Mud Storage Tank, Mud Circulation Tank, Mud Recycling Tank, Mud Mixing Tank, Oil Sludge Tank for Oil drilling mud control system and HDD drilling Mud recycling system. Customized into horizontal mud tank, vertical mud tank and trailer mounted mud tank.

DC Mud Tank is divided into Square tank and Cone-shaped tank according to the shape of tank bottom. The tank body is welded by steel plate and section steel, either flat cone-shape structure or the corrugated structure. We choose steel grating or checkered steel which resistant to slip as mud tank covering, cat walk, and stairs. On top of the tank, water pipelines are integrated for tank cleaning. The ladder includes the channel steel as the supporting and the linearity netted steel plate as the foot board. Hand rails are installed to safe suspension hook at both sides. The tank surface is coated with marine corrosion-resistant zinc rich epoxy coating and painting, generally two layers for tank inside surface and three layers for tank outside surface.

mud tank

The main function of mud tank is storage, because the worked drilling fluids must stored to the next separation or to the next recyclation, or to be reused. A tank is sectioned off into compartments. A compartment may include a settling tank, sometimes called a sand trap, to allow sand and other solids in the drilling fluid to precipitate before it flows into the next compartment. Other compartments may have agitators, which are large fan blades stirring the fluid to prevent its contents from precipitating.

Mud tanks play important role during solids control system. If any leakage please inspect all pipe fittings, connections and drain gate at once. Find out the reason as early as possible and do related repairing. If we can’t confirm the reason please contact DC freely we’ll give you solutions at soonest.

 

Cost-effective mud cleaner from DC Solid control for sale

Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter.

The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

Oifield cleaners

The Mud cleaner  was used on many wells. In these applications, mud weights have ranged from 9.5 to 18.6 ppg. No well using the mud cleaner had a differential-pressure sticking problem. Many of the offset wells had experienced this problem, and the mud cleaner was used primarily to decrease the chance of getting stuck. The mud costs in these wells have varied above and blow the predicted costs.

The number of the desaner and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hyrocyclones assembly. Please contact us and our sales representative will give you an optimum solution for your system.

Centrifugal pump/feeding Pump China factory

Usually, oilfield centrifugal pump is a machine which converts mechanical energy into the kinetic energy of oilfield centrifugal pumped fluid for the purpose of transporting that fluid from one point to another.

But in order to be classified as a centrifugal pump, oilfield centrifugal pump needs to have two unique components: the first is a rotating disc with curved blade like vanes on it called an impeller, and the second is a specially shaped pipe called a volute casing which contains the impeller and the pumped fluid.

centrifugal pump

We have many model of the drilling fluid sand pump, the commonly used are SBSB8x6-14, SB6x5-12, SB5x4-12, SB4x3-12 and ect. Usually users selects the centrifugal pump is according to flow rate demand. Furthermore, the flow rate is related with motor power, head, electric system, the impeller size. Centrifugal pump in drilling mud process system is mainly power supply. And pump drilling fluid from mud tank to mud process equipment. Such as desander, desilter, or mud cleaner cones, decanter centrifuge.

sand pump

Besides, the pump working condition is rather hard by transferring drilling fluids with solid in for a long term. We need the bearing seal to be very reliable and steady. If you have request of any sand pump, please freely to contact DC Machinery.

Decanter Centrifuges in drilling mud cleaning system

Decanter Centrifuges are a key component in drilling mud cleaning on a Drilling Rig solids control equipment to the oilfield. To maintain drilling mud in an optimum condition results in less waste, reduced operating cost and a high efficiency of the total solids control system.

Separation point of decanter centrifuge is as fine as 2~7 microns. According to different rotation speed, there are high-speed and middle-speed centrifuges. It really plays an important role in lower mud density and bentonite recovery.

decanter centrifuge

Features Of DC Decanter Centrifuge
1. Bowl Cylindrical and the Conical section made of Duplex Stainless Steel 2205 by centrifugal casting. Other parts of the bowl assembly are made of stainless steel 316L.
2. Screw protection: Tungsten Carbide Tiles for longer life and easier replacement.
3. Screw flow distribution port and bowl solids discharge port protected by tungsten carbide alloy.
4. Easy to adjust liquid discharge weir height for flexible application.
5. Bowl assembly supported by the tighter belt for the protection of bearing in moving.
6. Pressurized EX Proof VFD control cabinet available.
7. Genuine SKF bearing for longer and reliable operation.

If you have interest with drilling fluid centrifuges, Please contact DC Solid control to get more info about it. DC Solid control company will be your best choice.

DC mud circulation system from China top supplier

The mud circulation system in any rig is as important to a drilling rig operation as the blood circulation system is to the human body.  Any mechanical or technical breakdowns in the mud system can immediately stop the drilling. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

Oil drilling Mud System normally including following mud tanks depends on the function of the mud tanks.: 

1) Silting mud tank ( Shaker Tanks)
2) Active Mud Tank
3) Suction Mud Tank
4) Mixing Mud Tank
5) Storage Mud Tank

drilling mud system

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application.

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