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What is the hydrocyclones functions and volume

Hydrocyclones are simple devices with no moving parts. Dirty fluid enters the cone from the side, and centrifugal force causes the heavier solids to move to the outside wall and drop out the bottom of the cone, and the lighter fluids move up the center of the cone and discharge out the top of the cone. Ideally, the applicable mud system will utilize 5-in. desilter cones, which separate solids 15 to 25 microns in size, and 10-in. desander cones, which separate solids 40 to 50 microns in
size.

hydrocyclone

The size and quantity of cones needed on a system depend upon the overall rated volume of the mud system. The 5-in. cones can process 80 gpm each, and 10-in. cones can process 500 gpm each. There are other sizes of cones on the market, but we feel this gives us the best volume and micron size separation.

Act Over time, the friction caused by the centrifugal action of the cuttings and fluids inside the cone has the tendency to scour or “wash out” the inside of the cone. Once washing out occurs, the cones ability to effectively remove cuttings significantly diminishes. At that point, the damaged portion of the cone should be replaced.

hydrocyclones

Foreign matter introduced into the tank, usually from the top deck area or a hole in a scalping shaker screen, can plug the cones, as well. It’s advised to ensure your operators always clean their boots before walking on the tank deck, and take care to not accidentally drop items directly into the tanks. Key indicators of this problem are when mud pours out of the end of one of the cones, or there is no cone discharge at all and it is vibrating. In these cases, remove and disassemble the cone for cleaning.

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