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Application of mud gas separator

Mud gas separator or gas buster, is common on most drilling rigs throughout the word. The mud gas separator is uesed to separate wellbore gas from the drilling fluid while circulating out a kick or circulating any gas present in drilling fluid during drilling or workover operation.

mud gas separator

Mud gas separator is a very important component in underbalanced drilling. A typical liquid gas separator is constructed of a cylindrical vessel with a series of baffles in it. The drilling fluid from the wellbore enters the separator,and the action of the fluid hitting the baffles separates easily removed gas from the fluid. The gas exits through a vent line at the top of the separator and is safety vented away from the rig floor. The mud exits the mud gas separator through a line near the bottom of “up hill” to return to the pit system.

Typically, the maximum allowable pressure of the mud gas separator when in use is determined by the fluid leg or height. The density fluid in the fluid leg is dependent on the fluid in use at the time, and therefore, operating pressure of the system is variable. This pressure is usually below 15psi. However, there are mud gas separators applications in which the vessel can operate at the pressure up to 100psi.

The friction pressure of the gas flowing through the vent line must be less than the hydrostatic pressure of the fluid in the fluid leg. If this friction pressure is greater than the hydristatic pressure in the fluid leg, gas well exit the fluid line and flow to the pit system.

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