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Category Archives: HDD mud cleaning system

DC Mud Cleaner Group Designed For Foreign HDD Project

Mud cleaner group design is widely used for many projects, such as water drilling, HDD( Horizontal directional drilling), CBM (coalbed Methane) and piling project.

This month, DC Machinery designed a sets ofmud cleaner group for a foreign HDD project, the mud group flow is about 60m3/h, especificaly have the specification requirements to the motor and all electrical components.

mud cleaner unit

In HDD drilling mud cleaning system, sometimes there is a single tank, closed-loop system or a multi-tank mud system is required, DC Solids Control can develop the proper system to meet specific requirements. from small HDD (hirontal directional drilling mud system) to deep oil well drilling mud system.

We receipt any design accoring to uses request, like below:
1. All the equipment can be wired with 380v/50Hz, 415v/50Hz, 460v/60Hz as per the power supply conditions.
2. The mud tank can be skid mounted, trailer mounted or configured with jack up legs for easy transportation.
3. The mud tank is designed to be put into a 40 feet container to lower sea freight charges.

If you have interest with mud system, no water used for what industry, please contact me, there you will getting perfect service and professional technial guidenance.

Use DC Mud solid control system for HDD can help you save lot of money

Directional Drilling, or Horizontal Directional Drilling (HDD) is a technique by which pipe, duct or cable can be installed underground without disturbing surface structures and thereby avoiding the disruption caused by traditional open trenching methods.

mud equipment

Installations under motorways, waterways, railways, airport runways and SSSI sites are routine. Using the latest in tooling and mud technology, successful installations can be achieved in most ground formations.

mud system

Tangshan Dachuan Machinery provide large stock and perfect design of mud equipment for HDD project. Mud that is full of drill cuttings is abrasive and heavy. The DC ( is short for Tangshan Dachuan Machinery) solids control system can help you re-use or recycle the mud by mechanically removing the drill cuttings from the mud.

You get to drill longer and faster without using as much mud. It also cuts down on disposal cost by recirculating the newly cleaned mud from the DC Machinery. Every HDD drill should be operating with a DC solids control unit on site or you are just throwing money down the hole.

 

 

What should you know if you want to buy active mud system

Mud recycling systems were once considered optional equipment. Environmental regulations continue to become more stringent and we must all responsibly make a contribution to protect our fragile ecosystem.

Using mud recyclers are a valuable asset to drilling contractors, as well-conditioned drilling fluid can save resources, time and money by reducing the amount of water and chemicals needed by reusing your bentonite and water. This helps maintain borehole stability with consistent mud properties through the entire circulation of the fluid and you haul off mainly the drilled solids, not the entire mud returns, including the liquid.

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Following are some of the questions to ask yourself before making your purchase:

1. Type of drill rig will you be using?
2. Length of your average bore?
3. GPM of my mud pump or do I need a mud pump on the recycler?
4. Type and size of shakers on the unit?
5. Shaker screen sizes and availability, what is “mesh size”?
6. How do I know if the recycler is working?
7. Purpose of hydrocyclones, and how are they rated?
8. Do I need a trash pump?
9. Parts, service and warranty?

mud system

These factors are important to know so that you use a recycler that is sized to clean the mud and protect the components on the rig, pump and cleaner. DC Solid control will helping you to solve all problesm. So if you want to buy mud sytsem, please contact

Solid control system for trenchless technology field

Trenchless is referred to no dig drilling. It is more and more popular in nowadays construction and life. Configuring solid control system is very important and helpful for trenchless project.

Some times, the projects need to cross throuth rivers, roads, and even the uildings. Trenchless technology lay the pipes and do not dig the ground surface and so using the trenchless drilling rigs. In the drilling process, we need the mud mixing system to make the drilling fluids.

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Solid control system for trenchless is smaller than common oil drilling fluid system. The principle and general configuration is same. The mud system should include shale shaker, hydrocyclones, mud tanks, mud hopper or jet mud mixer. But detail design has to be based on actual demand.

Anyway, trenchless mud system should be adaptable, convenient to handle and transfer. It should be small footprint and compact. Since we will configure centrifugal pump, the tank will include necessary plumbing for pumps.

If you want to learn more about trenchless technology, please contact us.

Specific drilling mud recycling system for HDD field

Horizontal Directional Drilling (HDD) is a trench less method to install pipes where there are some kinds of barriers which makes the regular pipe laying down hard or not possible.

Specific solid control system can be used in HDD industry to recovery the drilling mud. To be as an leader of drilling mud cleaning system manufacturer. We have many designs of solid control for HDD fields. Such as DCGPM350, DCGPM500, DCGPM900 and DCGPM1200.

mud recycling sytsem

HDD Mud Recycling System is made up of drilling rig mouth to return to mud of the ground through the mud into the mud pit, using liquid slurry pump or vertical sand pump the submersible supply to shale shaker,and then male the shale shaker removing  out of solid phased particles, the processed mud  fall into  the mud tank having many separate space.

DC Solids Control is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System. DC drilling mud recycling system has been applied in many countries for HDD and CBM drilling operation. Especially popular in Australia ,Indonesia, India etc. If you have interest with it, please feel free to contact us, our senior engineer will giving you the best design and best price at the end of Chinese spring festival.

DC Professional Bored pile Mini solid remove system Supplier

DC Mini solid removal system is the economic way for the mud recycling, it is popular for Bored Pile Slurry desanding plant, TBM slurry treatment, HDD (trenchless) as well as water well drilling etc.

solid control

Usually bored pile is used for those tall buildings or massive industrial complexes, which require foundations that can bear the load of thousands of tons, most probably in unstable or difficult soil conditions. In order to ensure Bored Pile can works properly. DC Machinry design many sets mud removal system for different conditions:

DC Mini solid remove system Models:
DCS-200D Capacity: 200GPM,50m3/h
DCS-500D Capacity: 500GPM,120m3/h
DCS-1000D Capacity: 1000GPM,240m3/h
Other models should be customized.

solid removal

DC Machinery also customized different industries mud circulation system based on your requirement. We have professional equipment used in the system, such as shale shaker, desander, desilter, mud centrifuges, mud tank, agitators and ect. Please contact us if you want to get more infos.

Principle and development of HDD

Relative to the use of drilling fluids within the oil& gas industry, the use of drilling fluids within the horizontal directional (“HDD”) industy, is new. As the use of HDD technology did not become mainstream untill the 1980′s, it took another decade before drillers started to consider the use of basic drilling fluids.

Even today, the amount of research and development aimed at HDD drilling fluid is considered a rounding error in the oligopoly of drilling fluids manufactures. However, the trends strongly suggest that the future of HDD drilling will follow a similar evolutionary cycle as experienced by the traditional oil& gas industry. As such, it is only a matter of time before customized and highly engineered drilling fluids make their way into day- to- day HDD operations.

HDD

Couple the evolution of drilling fluids with the escalating cost of waste management and disposal, the economic practicality of utilizing drilling fluids, is dependent on the ability to recover and recycle. Though the cost of barite and bentonite continue to be commoditized, additives continue to become more and more expensive. Add the escalating cost of qualified talent, HDD rig operators are left with a critical challenge; making profits, when the cost of business is increasing.

solid control

The key principles behind HDD solids control and drilling fluid management that concludes in several key considerations that must be kept in mind when evaluating and finally selecting a package mud reclamation system. With that said, the following discussion should not be considered exhaustive and will not cover all circumstances.

Ultimately, the supplier of the drilling fluid and the original equipment manufacturer of the solid control and waste management equipment should be consulted with, prior to making any key business decisions.

HDD of DC Solid control system

Solids control equipment has come a long way in the horizontal directional drilling (HDD) industry over the last 10 years. The mud systems market has noted a significant increase in activity by HDD contractors to employ new technology to stay ahead of solids control, drilling fluid and disposal related problems.

350gpm mud recycling system

HDD Industry solid control equipment mainly consist of shale shaker, desander, desilter, mud agitator, centrifugal pump, mud mixer, mud tanks, electric control system, lighting system, ladder, slide walk, handrail valve, pipe line, clean gate, etc.

350gpm mud recycling system

DC solid control will matching the different solid control equipment according to the drilling fluid flow to efficiency remove the solid phase from drilling fluid. The main component is complete line Mud System: DC150GPM / DC350GPM / DC500 GPM / DC800GPM/ DC1000GPM / DC1500 GPM Self-Contained Mud Recycling System.

Through solids control technology, harmful solids are eliminated and useful solids phase are retained to meet the requirements of HDD technology to mud performance. The harmful solids phase in HDD mud mainly refers to the drilling cuttings which can affect equipments wearing and mud flow performance.  DC Solid control has mature production process and quality control system.

Why drilling users choose DC Solid control

DC Solid control is a cost-effective system for recovering oil-based mud (OBM) that might otherwise be included in the drill cuttings waste generated during the drilling process. High-efficiency drying shakers mounted on fluid recovery containment tanks. Drill cuttings discharged off of the rig shakers are further processed on the drying shakers to increase the amount of environmentally sensitive and high cost oil-based fluid recovered.

Solid control system

 

This additional recovered fluid directly reduces the drilling costs as it can be re-used versus adding more new drilling fluid. And, the costs associated with disposing of the oil covered cuttings are reduced with less solidification material needed―saving material, transportation, and landfill costs. DC Solid control can also be equipped with a high pressure wash system, vacuum system, and shale bins to meet your site’s requirements.

Additional Benefits of DC Machinery

Linear motion vibrators are capable of generating 5 Gs on the drying shaker.
Variety of screen mesh sizes maximizes efficiency with varied mud conditions.
Adjustable deck angle optimizes retention time.
Containment tank comes with sloped bottom & integral flush system.
Submersible pump transfers drilling fluid back to the active mud system.

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Additional Features of DC Machinery 

Recovers maximum drilling fluid volume for re-use in active system.
Minimizes stabilizer (sawdust / fly ash) volumes.
Minimizes waste volumes, saving transportation & landfill costs.

And, using our auger tank in combination with our centrifuges results in true, measurable cost savings as well as maintenance of good environmental drilling practices.

Solid control system used in HDD

Last month, we signed a contract of solid control system used in Horizontal directional drilling (HDD). We meet the client in DongYing exhibition who is come from Taiwan. In fact, we have no further communication in the exhibition, only left the business card to each other.

After we came back to my company, the client called me to want to visit our factory and discussed the cooperation of the solid control system. During the visit, the client detailed introduce their company and want to purchase a solid control system to treat the mud in the HDD.  And our senior engineer suggest a set of system during the visit and introduce the function of each equipment. After three days negotiates, finally we get the aggrement aim at the payment, packing, delivery time and guarantee period.

solid control system

The system mainly have 2 sets DCS603 shale shakers, a DCQJ250X2/100X12 mud cleaner, a DCLW 450-1000N decanter centrifuge, 4 sets SB8X6-12 centrifugal pump, 8 sets JBQ5.5 mud agitator and the related accessories.

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Now the system has been put into production. The client is very satisfied with our equipment quality, professional technology and favourable price. He want to establish a long-term relations of cooperation with us. Meanwhile, we must provide the advanced technical expertise and perfect serve to obtain more abroad and domestic customers.

So if you have requirements of solid control equipment please send inquiry or your request to our email. Please give us a chance to trust each other.

 

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