Category Archives: HDD mud cleaning system
The assemble of solid control mud tank system
Mud tank system, basically drilling mud tank system, is a combination solids control equipment that is connected among mud flow lines configured on mud tanks. It aims to clean, recycle, mix and condition the drilling fluids in desired properties as per the drilling formation requirements. In order to meet with the ever changing drilling conditions and strict environmental issues, zero-discharge systems, closed-loop systems and drilling waste management systems are introduced to the solids control solutions.
Recent days. Now our workshop is assembling the mud purification system. The mud tank system mainly include a shale shaker, desander, desilter, centrifugal pumps and mud agitators which is used for HDD mud recycling system.
The construction design of the mud tanks is very important to make it fit for the drilling rig mud circulation and also to be easily operated and running longer time in the oilfield.
Mud Tank Walls Design:
The walls of each of the mud tanks (including partition walls) are to be constructed with 6 or 8mm crimped plates. Mud Tank bottoms, to be constructed with 8 mm thick plain plates, should be sloped gradually to a five degree towards the drilling mud tank cleaning doors to facilitate the mud cleaning process.
Drilling mud tank Skid Design:
The mud tanks normally are mounted on three runner oilfield type skids fabricated from 300 mm H beams reinforced with suitable channels and angles. The ends of the skid normally project out from the tank by 300mm and curve upwards. 150 NB X Sch 80 pipe with provision for lifting are reinforced at the end of the mud tank skids for tail boarding.
DC designed mud tanks for oil gas drilling, and also the CBM and HDD drilling application, with the sales of mud tanks to over 40 countries, DC Solids Control have the capability to design the customized mud tanks suits for all your application for the drilling.
Drilling Mud mixing system from China top manufacturer
DC Solid control is the leading manufacturer of effective fluid recycling systems. DC Solid control can designed for drilling contractors with Mini, Midi, and Maxi-Class rigs operating in the trenchless, mining, water-well, geothermal, foundation drilling, and microtunneling industries.
Our mud system is a self-contained unit that can mix and recycle drilling mud as well as handle spoils, for exceptionally cost-effective production. And it’s the only mud recycler you can transport full of fluid—one of its many cost-efficient features that no competing models can claim.
Main features of mud mixing systems are:
Smallest footprint offering highly efficient logistics
Dual tank option
Can be build in a trailer
Easy operation and maintenance
Agitation by means of Venturi, in-tank Nozzle system and submersible agitators (some models)
Quickest rig-up and rig-down times
Standard equipped with waterfilter
Thick steel piping
CE certification of conformity is included, as well as a maintenance manual. Units can be coated in your company colour.
DC Solid control also can design and manufacture all kinds capacity mud mixing system according to users request. Please contact us if you have interest with us.
Function of HDD mud recovery system
HDD mud recycling system is designed according to the requirements of trenchless technology. It’s applied to handle the returned mud from underground in Horizontal Directional Drilling.
Mud recovery system is designed with benefits as reasonable structure, favorable treatment process and a wide range of application fields. Multifunctional and integrated design to meet mud purification, recycling, preparation and storage, greatly reducing overall dimensions of the tank system, meeting HDD requirements on site and space.
Explosion-proof, rainproof and dustproof electric system to ensure construction safety and quality. With simple and compact structure, light weight, foldable or dismountable walkway and guardrail, being easy for transportation and installation.
DC Solids Control is a top manufacturer of Horizontal Directional Drilling (HDD) Mud Recovery System. Our mud system has been exported to many countries for HDD and CBM drilling operation,
400GPM mud system package from DC Machinery
The drilling mud cleaning system are required in oil well drilling,horizontal drilling,the mud cleaning system fuction is for preparing clean mud for drilling rig. The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package.
DC400GPM mud system Packaged Mud Recycling System comes standard with a dual-deck 4-panel linear motion shaker. Featuring (6) 4” hydrocyclones capable of providing 400 gpm of processing capacity. Hydrocyclone discharge flow dividers, a personal restraint and deck access package, three dedicated centrifugal pumps, and a triple- axel trailer with a mechanical 4-point jacking system make this the perfect system for rigs smaller than 100,000-pound push/pull capacities.
Its small footprint and quiet operation make it useful in urban and suburban locations. It is also designed to offer durability in regular off-road use, towed behind heavy equipment.
Please contact DC Machinery if you want other capacity mud system for your drill rigs.
350GPM HDD Mud recovery system form DC Solid control
Know more about DC Machinery focus on solids control systems, DC Machinery went far beyond a one size fits all approach. We recognized that each project and each rig is different, and that diversity extends to the solids control. HDD Mud Recovery System, designed and Manufactured according to the feature of Horizontal Directional Drilling Rig.
The 350GPM mud system form DC Machinery is a standard design for HDD project. The flow capacity is about 80m3/h. We choose 2 stage separation equipment, which include shale shaker and mud cleaners. Tank volume is about 9.5m3. Total power is 54KW. Land Transport Dimension is L6000xW2350×H3310.
HDD / CBM Mud System Advantages:
1. All equipment from a single source – DC Solids Control factory.
2. Small footprint design with fast connection for removable parts
3. Most parts fixed while traveling meet transport regulation.
4. Experienced engineers for installation, commissioning and customer engineer training.
5. Skid Mounted or Trailer Mounted or Hydraulic Jack Up mud recycling tanks available for your options.
Contact DC Solid control if you want to know more about HDD mud system.
Compact mud system for Horizontal directional drilling
The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package. The flow capacity is 500gpm + with shaker operating at 40 mesh screens and mud density 1.2g/cm³. Which is widely used in Horizontal directional drilling field.
Features of DC HDD Mud Recycling Equipment:
Complete line Mud System: different flow capacity Self-Contained Mud Recycling System.
Cost Effective Equipment integration: Complete drilling mud equipment from a single source-DC Solids Control Factory.
Fast moved compact system: Small footprint design with fast connection for removable parts and most parts fixed while traveling meet transport regulation.
Assured customer service: We can send our experienced engineers for installation,and training up customer engineers.
Mud Tanks Flexible Options: Skid Mounted or Trailer Mounted or Hydraulic Jack Up mud recycling Tanks available for your options.
In developing our solids control systems, DC Solid control went far beyond a one size fits all approach. We recognized that each project and each rig is different, and that diversity extends to the solids control. HDD Mud Recovery System, designed and Manufactured according to the feature of Horizontal Directional Drilling Rig.
DC compact Solid control system for HDD project
Relative to the use of drilling fluids within the oil and gas industry, the use of drilling fluids within the horizontal directional drilling (HDD) industry is new.
Even today, the amount of research and development aimed at HDD drilling fluids is considered a rounding error in the oligopoly of drilling fluid manufacturers.
A typical HDD solids control system will employ a combination of shaker, hydrocyclone, mixing, pump and compartmentalized tank technologies. The shaker is vital to the solids control system and is considered the first line of defense.
Located directly downstream from the shaker will likely be a hydrocyclone assembly that will employ desilters, desanders or both. Though still considered rare, centrifuge-enable solids control systems are becoming more popular. By adding a centrifuge, the solids control system will achieve the highest level of cut available within the market today.
Before choose HDD system,we need make sue how much capacity the drilling will need,and the material we need do solids control,to do recycling more and reduce the waste,also friend for environment.
DC Mud Cleaner Group Designed For Foreign HDD Project
Mud cleaner group design is widely used for many projects, such as water drilling, HDD( Horizontal directional drilling), CBM (coalbed Methane) and piling project.
This month, DC Machinery designed a sets ofmud cleaner group for a foreign HDD project, the mud group flow is about 60m3/h, especificaly have the specification requirements to the motor and all electrical components.
In HDD drilling mud cleaning system, sometimes there is a single tank, closed-loop system or a multi-tank mud system is required, DC Solids Control can develop the proper system to meet specific requirements. from small HDD (hirontal directional drilling mud system) to deep oil well drilling mud system.
We receipt any design accoring to uses request, like below:
1. All the equipment can be wired with 380v/50Hz, 415v/50Hz, 460v/60Hz as per the power supply conditions.
2. The mud tank can be skid mounted, trailer mounted or configured with jack up legs for easy transportation.
3. The mud tank is designed to be put into a 40 feet container to lower sea freight charges.
If you have interest with mud system, no water used for what industry, please contact me, there you will getting perfect service and professional technial guidenance.
Use DC Mud solid control system for HDD can help you save lot of money
Directional Drilling, or Horizontal Directional Drilling (HDD) is a technique by which pipe, duct or cable can be installed underground without disturbing surface structures and thereby avoiding the disruption caused by traditional open trenching methods.
Installations under motorways, waterways, railways, airport runways and SSSI sites are routine. Using the latest in tooling and mud technology, successful installations can be achieved in most ground formations.
Tangshan Dachuan Machinery provide large stock and perfect design of mud equipment for HDD project. Mud that is full of drill cuttings is abrasive and heavy. The DC ( is short for Tangshan Dachuan Machinery) solids control system can help you re-use or recycle the mud by mechanically removing the drill cuttings from the mud.
You get to drill longer and faster without using as much mud. It also cuts down on disposal cost by recirculating the newly cleaned mud from the DC Machinery. Every HDD drill should be operating with a DC solids control unit on site or you are just throwing money down the hole.
What should you know if you want to buy active mud system
Mud recycling systems were once considered optional equipment. Environmental regulations continue to become more stringent and we must all responsibly make a contribution to protect our fragile ecosystem.
Using mud recyclers are a valuable asset to drilling contractors, as well-conditioned drilling fluid can save resources, time and money by reducing the amount of water and chemicals needed by reusing your bentonite and water. This helps maintain borehole stability with consistent mud properties through the entire circulation of the fluid and you haul off mainly the drilled solids, not the entire mud returns, including the liquid.
Following are some of the questions to ask yourself before making your purchase:
1. Type of drill rig will you be using?
2. Length of your average bore?
3. GPM of my mud pump or do I need a mud pump on the recycler?
4. Type and size of shakers on the unit?
5. Shaker screen sizes and availability, what is “mesh size”?
6. How do I know if the recycler is working?
7. Purpose of hydrocyclones, and how are they rated?
8. Do I need a trash pump?
9. Parts, service and warranty?
These factors are important to know so that you use a recycler that is sized to clean the mud and protect the components on the rig, pump and cleaner. DC Solid control will helping you to solve all problesm. So if you want to buy mud sytsem, please contact