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Category Archives: Jet mud mixer

DCSLH series Jet mud mixer designed by DC Solid control

Jet mud mixer is an important auxiliaries part and special equipment to prepare and increase the drilling fluids weight by adding and mixing bentonite, change the fluid density, change the mud density, viscosity, and dehydration.

DCSLH series compact structure jet mud mixer connected by manifold valve, jet mud mixer is composed of sand pump, jet hopper and mixer. Four models of jet mud mixers are available as below. DC can provide jet mud mixer as per customer requirements.

mud mixer

Jet mud mixer can be mounted on one base including the pump and hopper. We also can set hopper on tank top but the pump on one separated base on the ground then the pump and hopper will be connected with one hose or an steel pipe with elbows.

Jet mud mixer can be used in onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Jet mud mixer is a popular device to mix drilling fluid. If there is blow out or other emerge accident the mud mixing pump can configure large quantity weighted fluid very soon.

jet mud mixer

DC’s new Jet mud mixer specializes in simple structure and easy manipulation which can satisfy the drilling fluid’s need on weighting and compounding from 1500m to 9000m depth. DC’s jet mud mixer can be customized to be double jet mud mixer based on customer’s need.

 

Production stage of Jet mud mixer of DC Machinery

Jet Mud mixer is special equipment to prepare and increase the drilling fluids weight by adding and mixing bentonite, change the fluid density, change the mud density, viscosity, and dehydration. The effect is more prominent matching with Shear Pump.

Below is the production picture of the Jet mud mixer for a foreign client who are mainly focus horziontal directioanl drilling. The unit includes one sand pump, one jet mixing hopper and one jet mixer that are installed in a base with pipe valves. It is safe and stable and can be moved conveniently.

jet mud mixer

Main Features of DC Jet mud mixer

1. High mixing capacity
2. Complete “dust-free” mixing of material from surge tank and sack slitting machine
3. Able to handle high back-pressure
4. Economical, simple, robust, reliable and wear-resistant
5. Venturi-type jet mixer

At the same time,DC Solid control can make Twin-Jet Mud Mixer according to the user requirements.It is designed by DC solids control bentonite mud mixer,drilling mud tank jet mixer.

Which industry can use the Jet mud mixer

Jet mud mixer is an important auxiliaries part and special equipment to prepare and increase the drilling fluids weight by adding and mixing bentonite, change the fluid density, change the mud density, viscosity, and dehydration.

DCSLH series compact structure jet mud mixer connected by manifold valve, jet mud mixer is composed of sand pump, jet hopper and mixer. Four models of jet mud mixers are available as below. Jereh can provide jet mud mixer as per customer requirements.

mud hopper

Jet mud mixer can be mounted on one base including the pump and hopper. We also can set hopper on tank top but the pump on one separated base on the ground then the pump and hopper will be connected with one hose or an steel pipe with elbows.

jet mud mixer

Jet mud mixer can be used in onshore and offshore oil&gas drilling, CBM exploration, HDD,waste management, etc. process system. Jet mud mixer is a popular device to mix drilling fluid. If there is blow out or other emerge accident the mud mixing pump can configure large quantity weighted fluid very soon.

DC’s new Jet mud mixer specializes in simple structure and easy manipulation which can satisfy the drilling fluid’s need on weighting and compounding from 1500m to 9000m depth. DC’s jet mud mixer can be customized to be double jet mud mixer based on customer’s need.

 

Mud-flow device, manufactured for Russia clients

Mud-flow device, also called a jet hopper, Mud hopper is an accessories part of drilling fluid circulation system. Meanwhile mud hopper is an important part in jet mud mixer for increasing the liquid in the tube shear force, improving the dispersion effect. DC Solid control company manufactured 4 sets mud hopper for our repeat Russian clients.

hopper

The mud hopper is powered by a centrifugal pump that flows the mud at high velocity through a venturi nozzle (jet)  below the conical-shaped hopper. Dry materials are added through the mud hopper to provide dispersion, rapid hydration and uniform mixing. Liquids are sometimes fed into the mud by a hose placed in the hopper.

mixer

DC’S Mud equipmet range of mud mixing hoppers delivers safe, accurate and reliable mud mixing for both on- and off-  shore applications. Design of the hopper is focused on key safety and usability features such as dust-free operations, interfacing abilities and remote or manual control options.

DC Company can also design and manufacture upgrades of existing mud mixing hopper systems to ensure dust-free
operations and more modern interfacing abilities. Feeding and dosing is controlled using Open / Close valves; the valves can be controlled remotely (optional) or locally.

Special design jet mud mixer for sale

DC Machinery provides a superior mud mixing and blending system that utilizes its proprietary technologies to mix faster, while delivering complete hydration and a more homogeneous, consistent drilling mud that improves drilling and mud mixing efficiency.

The most important part of mud mixing and bledning system is the drilling fluid jet mud mixer which is used to make and mix drilling fluid to change the density and viscosity. This device can satisfy the fluid weighting and mixing of drilling solids control system for 1500m-9000m drilling.

jet mud mixer

The jet mud mixer consists of one sand pump and one jet mixing funnel which are installed in a base with pipe valves. Double jet mud mixer can be also produced according to your requirements.

Our jet mud mixer designed to be the optimal solution for mixing of both mud bulk material and mud additive chemicals into the drilling fluid. The unit has an optional plenum chamber to collect material flow from different sources, such as the surge tank, sack slitting machine and manual sack slitting table.

There’re many models of jet mud mixer available. DC Solid control can provide jet mud mixer as per customer’s special requirements.

 

Jet Mud Mixer China supplier

Jet mud mixer is always installed at the end of the complete solids control system, or we could say that it is a unit placed besides the mud tank and used together with the solid control system. It is also can be used with shearing pump, the effect will be more excellent , it can be designed twin jet mud mixer according to customers’ requirements.

Working process of Jet Mud Mixer:

The drilling flow into the jet pump with certain pressure, in the jet pump fluid spouts out from jet nozzle first, then flows into shear pipe through mixing chamber, Material will be added from hopper to mixing hopper, and move into shear pipe with the flow. During this process, they are dispersed and mixed. The mixture will enter into drilling fluid tank when flows out of the shear pipe.

jet mud mixer

Jet Mud Mixer Features & Benefits:

1. Jet Mud Mixer is a single jet mixer combined with 45 KW ( or 55 KW ) sand pump and a jet mud hopper or a double jet mixer of two pumps and two hoppers.
2. The weighting mud mixing hopper can be combined with a pump or be used independently with pump connected together by manifold valve.
3. Put the drilling fluids materials ( bentonites, barite powder ) and the corresponding chemical additives ( polymer ) into circulation tank.

mixer

Daily maintenance:

The necessary maintenance can improve the working reliability of the jet mud mixer, and prolong its service life.
The work is cleaning the feeding hopper and mixing chamber, keeping the equipment neat.
Periodic maintenance.
Check the fasteners.
Check the fasteners once a month, be sure they are tightening.

DC’s new Jet mud mixer specializes in simple structure and easy manipulation which can satisfy the drilling fluid’s need on weighting and compounding from 1500m to 9000m depth. DC’s jet mud mixer can be customized to be double jet mud mixer based on customer’s need. Welcome to inquiry DC advanced Jet Mud Mixer.

Maintenance of Jet Mud Mixer

jet mud mixers

In order to make the installation and operation of jet mud mixer to be more efficient, attentions should be paid to the following questions:

1. Select jet mud mixer that suitable to drilling fluid solid control system. Normally, to most solid control system, a mixing hopper is just enough, if the drilling fluid circulation rate is bigger than 4550L/min, consider using a capacity of 4550L/min mixing hopper.

2. Keep the distance of line pipes and mixing hopper as short and straight as possible. Selection of pump and motor should based on the system requirements of pressure head and flow rate. During all operation, Venturi tube can play a good role, especially when the system back pressure will reduce the drilling fluid mixing hopper working efficiency, venturi tube allows fluid to move to higher height than the hopper in the vertical direction, in many cases, mixing hopper is placed in horizontal direction, while the downstream pipeline is placed higher or equal to the height of the drilling fluid tank top.

Drilling Jet Mud Mixer

Jet mud mixerDrilling jet mud mixer is the device integrated with venturi hopper and mechanical seal jet mixing pump which are connected with manifold valve. Featuring simple structure and high practicability, it can work reliably and be moved conveniently.

The device is mainly used for preparing and weighting drilling fluid through changing the density, viscosity and the condition of dehydration of the drilling fluid. If working with mud shear pump, it can show much greater performance. The device can also be designed to be a double jet mixing device to meet the needs of drilling.

Jet mud mixerThe drilling mud mixer can help operators to get the ideal drilling fluid with good properties by adding bentonite, polymer and other powder additives. As to the application of weighting the mud, the ability of mud mixer to handle barite plays an even more important role. Meanwhile, the jet mixing pump and the hopper can be installed flexibly on a single skid, or on the skid at tank end or separately with the hopper on tank top and the pump at tank side. The flexible design can make the whole mud system compact and user friendly.

The maintenance of Jet Mud Mixer

As with all equipments, jet mud mixer must be correctly chosen and maintained to obtain the ideal working performance.

Jet Mud Mixers

1 Select jet mud mixer which suitable for drilling fluid solids control system. In general, for most solids control equipment, one mixed funnel is enough. If drilling fluid circulating displacement is larger than 4550 l/min, then consider the use of a capacity of 4550 l/min mixed funnel. Usually the speed of adding chemical substances for most jobs, 2270 ~ 3030 l/min is enough.

2 Keep the distance between pipeline and mixed funnel as short and straight as possible. To choose sand pump and motor based on the requirement of system pressure head and flow rate. Jet hopper equipped with matching venturi tube can improve treating capacity, speed up solid diffuse and avoid caking.

3 Users should clean the whole system after using jet mud mixer each time, to prevent drilling fluid drying, and plugging system, especially should pay attention to clean the entrance of the funnel.

4 Drilling fluid mixed funnel should be maintained and checked regularly. Inspected once every 30 days, it is better to spare a nozzle, valve, and casing brush.

 

Jet Mud Mixer performance

Jet Mud Mixer is designed for efficient mixing bentonite,polymers and other powder additives with drilling fluids to control the density, viscosity of mud. If working with mud shear pump, it can show much greater performance.Jet Mud Mixer

Jet mud mixer device generally consists of a sand pump and a jet flow mixed funnel with manifold valve connection and are
installed in a pedestal called the single jet mud mixer device, or by two pumps and two mix slurry funnels called double jet mud mixer device.

Following is the factors of affect jet mud mixer performance:

1 Mixed hopper hydraulic linear loss should be tried to reduce, otherwise the treating capacity may be decreased greatly.

2 The gap between nozzle and venturi tube must be suitable, when reach optimum efficiency, the gap is 32~90mm, usually don’t more than 90 mm, otherwise the feed speed of barite will be significantly reduced.

3 The return pressure of outlet pipe needed moderate, overlarge return pressure will reduce the treating capacity of mixed hopper. For example, when the nozzle outlet diameter is 50mm, the gap between nozzle and venturi tube is 90mm, mixed hopper working pressure head is 21~23m, before return pressure value not reach 50% of inlet pressure, mixing chamber has the high vacuum, however when the return pressure value is near by 50% of inlet pressure, the vacuum is almost zero, drilling fluid begin to return flow in hopper.

4 The higher inlet pressure is, and the larger treating capacity of mixed hopper is.

5 The taller installation of mixed hopper is, the higher return pressure is, mixed capacity will be reduced. For example, if mounting height from 1.8 m to 3.66 m, treating capacity will fall by 17%.

 

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