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Category Archives: mud cleaner

Two Sets of DC Mud Cleaner Is In Production

DCQJ Series Mud Cleaner is the second or third stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. And now DC workshop workers have been working normally. And making the mud cleaners for india client.

mud cleaner

Drilling Fluids Mud Cleaner Features & Benefits:
1. Polyurethane ( PU ) material, high-chromium cast iron or ceramic to make desander and desilter cones.
2. Desander cones can be installed between one and three 10″ desander cones, each cone can process 500 GPM and makes a separation between 45 and 75 μm.
3. Desilter cones can be installed between eight and twenty 4″ or 5″ desilter cones, each cone can process 80 GPM, and makes a separation between 15 and 45 μm.
4. Mechanical Deck is adjustable during operation, reliable performance.
5. Compact design with small footprint, with top feed and weir feed two option.
6. Hook-strip shaker screen for fast screens changing with screens.

Mud Cleaner is also called Desander and Desilter assembly. Namely, mud cleaner consists of a two-stage separation process using a combination of hydrocyclones frame mounted over a shale shaker to operate as a single unit. Mud conditioner is effective on processing both weighted and unweighted drilling mud during mud systems in removing and drying solids while retaining the expensive drilling liquid. Used correctly, the drilling mud cleaner would greatly lower both drilling-fluid and disposal costs.

In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important equipments for solids liqiud separation system. If you have any
request please contact us freely.

One set DCQJ100X12/250X2 Mud cleaner discount sales

DCQJ mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

DC Solid control has one set of DCQJ100X12/250X2 Mud cleaner for sales. The mud cleaner with 12 pcs 4 “Polyurethane cones and 2 pcs of 10″ cones. Trealting capacity is about 240 m3/h which can well used in oil and gas or HDD drilling site.

Mud cleaner

Drilling mud cleaner is also called Desander and Desilter assembly,which is the combination of desander,desilter and an underflow screen.Namely,mud cleaners consists of a two-stage separation process using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit. Designed to handle the entire circulating volume, Drilling cuttings cleaners are effective on both weighted and unweighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid. The hydrocyclones(desanders and desilters) make the primary separation with underflow directed onto the shaker’s vibrating screen. Used correctly, the drilling mud cleaner lower both drilling-fluid and disposal costs.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system. Mud Cleaners are one of the important equipments for solids liqiud separation system.

The reason why the mud cleaner enjoy the big discount is it is the exhibits in BeiJing CIPPE exhibition. So we want to sold out it at discount price. If you need it right now, please contact me get the price.

Application and structure of Mud cleaners

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

SONY DSC

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts” at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range. The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid.

mud cleaners

The Mud Cleaner  requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment from which the other pump takes its suction to feed the 4” hydrocyclones.

The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

 

Multiplicity drilling mud cleaner from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

mud cleaner

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

mud cleaners

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

Drilling mud cleaner from DC Solid control

With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners  offer both high performance and versatility for the operator.

This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

solid control system1

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

Mud cleaner1

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

Cost-effective mud cleaner from DC Solid control for sale

Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter.

The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

Oifield cleaners

The Mud cleaner  was used on many wells. In these applications, mud weights have ranged from 9.5 to 18.6 ppg. No well using the mud cleaner had a differential-pressure sticking problem. Many of the offset wells had experienced this problem, and the mud cleaner was used primarily to decrease the chance of getting stuck. The mud costs in these wells have varied above and blow the predicted costs.

The number of the desaner and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hyrocyclones assembly. Please contact us and our sales representative will give you an optimum solution for your system.

Oilfield mud cleaners delivery to Indonesia Oil gas company

Mud cleaners is the second phase equipment of drilling fluid circulation system. Mud cleaner is divided into many models according to actual used. But the most popular Mud cleaner is the linear motion with different Qty desander and desilter cones. DC Solid control manufactured 3 sets Mud cleaners for Indonesia oil and gas company.

IMG_3031

The model of the linear motion is DCQJ200x2/100×6 Mud cleaner:
Motor Power: 2×1.5 Martin brand
Treating Capacity: Linear motion 200m3/h
Screen Specification: 630x1250mm Composite screen
Cycone Spec: Desander 200×2/ desilter 100×6
Weight: 2180kg
Dimension: 2530 × 1750 × 2210 mm

mud cleaners

DCQJ linear motion Mud cleaners absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series mud cleaners can meet customers’ variable demand. Clients feedback proved the advantages of this kind of mud cleaners: high G-force, wide screen area, compressed structure, cost-effective, etc.

If you have interest or any requirements with mud cleaners, I think contact DC Solid control is your best choice.

Drilling mud shale shaker and mud cleaner introduction

Shale shaker and mud cleaner is an very important equipment for mud circulation system. The working efficient is directly effect the whole drilling working. So as a operator must choose the right and reasonable shale shaker and mud cleaner.

mud cleaner

Shale shaker is the first line stage equipment of solid control system. DC shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

shale shakers

Mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays drilling contractors. It is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost.

Please contact DC solid control to get more information of shale shaker and mud cleaners. We can manufacturer all kinds of shale shaker, and mud cleaners.

Mud cleaner/ drilling mud cleaner produced by DC Solid control

Mud Cleaners can be used as economical and efficient single units on their own or alternatively used with desilters placed downstream for further fine cleaning of the mud. It is a entirety product combination of desander, desilter and bottom shaker.

mud cleaner

The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

mud cleaners

DC mud cleaners provide compact, energy efficient cleaning for flows of between 60 and 300m3/hr include primary screening, hydrocyclone feed pump, hydrocyclones and dewatering screen.

Different quantities of de-sanding cyclones and de-silting cyclones can be supplied according to the customers’ requirements. So welcome your detailed inquiry requirements that we can proposed you a suitable model and price product for you.

 

Manufacturing the mud cleaner for Kazakhstan clients

Mud cleaner is the second stage solid control equipment of drilling mud circulation system. Now in DC factory, there are 6 sets DCQJ250x1/100×8 mud cleaners under the production for Kazakhstan drilling clients.

mud cleaner

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

mud cleaners

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard. Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

 

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