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Category Archives: mud cleaner

The mud cleaner is designed to remove the drill cuttings

Mud cleaner is consisted of shale shaker,desander and desilter for oil&gas well drilling fluids treatment system. More importantly,mud cleaner works more effectively,especially in cleaning functions compared with separated desander and desilter.Sometimes,it can be used as a shale shaker.

cleaners

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

mud cleaner

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

According to the customers’requirements, DC SOLID CONTROL company can design the mud cleaner which can meet almost all needs.

Mining equipment of mud cleaner use introduction

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

cleaner

The first-pass solids control devices of the mud cleaner are the hydrocyclones which are mounted over the vibrating screen of the shale shaker. Several hydrocyclones are used to increase the flow rate of the mud. There is also a combination of varying sized hydrocyclones. Smaller cones, typically 4″ in diameter known as desilters, remove finer silt sized solids, while the larger cones typically 10″ in diameter known as desanders removed the coarser sand sized particles.

mud cleaners

The vibrating screen of the shaker is sized for the specific drilling operation. Lighter mud with lower solids content would use a finer screen while drilling fluid with higher solids content, known as weighted mud, would use a slightly coarser screen in order to ensure that the weighted fillers are not filtered out of the mud.

 

DC Mud cleaners combination and functions

Mud cleaner combines a hydrocyclone system (desander cone and desilter cone) with a shale shaker to help remove the fine drilled solids from the drilling fluid. It consists of a two-stage separation process that using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

Desander with 10 inch cones,or 8 inch cones,or 12 inch cones act as the second phase drilling mud cleaning equipment.We have customized number cones desander for clients. Desilter with 4 inch cones,or 5 inch cones,act as the third phase mud cleaning equipment.Which clean out particles 15-45 microns.

mud cleaner

DC solids control desilter unit features the reliable polyurethane desilter cones with a unique 20o taper angle (compare to the 15o taper angle on most other unit.) The twin-cone design provides a 50% greater capacity than other 4 inche (102mm) cones.

Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

3 Sets mud cleaners shipped to Port and used for HDD project

Mud cleaners are the second phase of solid control equipment in solid control system which is combination of desander, desilter and bottom shale shakers. Last week, DC solid control shipped 3 sets mud cleaners to India HDD project company.

drilling fluid shale shakers

Features of our mud cleaners such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

shale shakers

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Mud cleaners’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

Please always do operation and maintenance work by qualified person. Thus we’ll let all equipment run at best level and create most value for

Development of mud cleaners of mud circulation system

Mud cleaner is the second stage equipment of drilling fluid circulation system. Mud cleaner is the combination of desander, desiter cones and and very fine mesh vibrating screens (120-400 mesh) to remove fine drilled solids while returning valuable mud additives and liquids back to the active mud system.

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Mud cleaners were developed in the early 1970s to remove fine drilled solids from weighted mud without excessive loss of barite and fluid. They have also proved valuable tools in closed systems and other dry location applications.

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Traditional mud cleaners use multiple 4 or 5 cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids.

With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities. Please contact me to get more info about the mud cleaners

Mud cleaners in stock and enjoy discount sales

Mud cleaner is the second stage solid control equipment of drilling fluid circulation system. It is an obbligato equipment in drilling site. Drilling mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters.

cleaners

To meet users urgently requirements, DC Solid control company manufactured many model and types mud cleaners in stock and enjoy a big discount. Traditional mud cleaners use multiple 4? or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM.

mud cleaners

The process capacity is limited by screen capacity and its ability to discard dry solids. With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

Now, DC Solid control can design any capacities mud cleaners according to users special requirements. Usually the desilter we use 4″ and 5″ hyfdrocyclones, desander use 8 “, 10″ and 12″ hydrocyclones. Different desander and desilter cones combination will have different treating capacity. If you want know more it, please contact DC solid control office.

 

DCQJ Series oilfield mud cleaner shipped to abroad

DCQJ mud cleaners and are available in different configurations to meet customer requirements. 2-panel, 3-panel or 4-panel shakers are available with desanders and and/or high-volume desilters. Our new hydrocyclones technology replaces the conventional desanders and desilters cones with significant benefits.

solid control system1

Yestersay, DC Solid control company shipped 3 set mud cleaner to the abroad clients used for oilfield. This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts”at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range.

The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid. The Mud Cleaner requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment fromwhich the other pump takes its suction to feed the 4” hydrocyclones.

The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

DC solid control provide the most professional technical support for Mud cleaner

Our Mud Cleaner completes consist of everything you need to plumb up to and operate the equipment as it own stand alone unit. Just select the Mud Cleaner and Shaker combination you need based off of the flow rate you need to process and what micron level you need to cut to.

DC Solid control designed line of mud cleaners are a cost effective, reliable solution to removing sands and solids from contaminated water. A desander to eliminate particles of 120 – 60 μ, and a desilter which eliminates particles smaller than 60 to 20 μ. The combination of varying physical mud cleaning principles results in a high capacity mud cleaning combination with high a operational efficiency and minimum maintenance, repair and replacement costs.

mud cleaner

Features& beneficial

1. desander & desilter & shale shaker 3 in one unit for compact footprint
2. polyurethane material hydrocyclone for long life
3. removable hydrocyclone assembly for adjust to be a shale shaker
4. patent electric shaker deck angle adjustable while working, mechanical deck angle adjustment for backup application
5. patent tighten rubber sealing for shaker deck and screen for fine screen
6. shaker bottom deck made from stainless steel for long service life
7. heat treatment on complete shaker deck for high G force operation
8. pretensioned shaker screen for fast screen replacement
9. famous Brand vibration motors: IEC Ex, ATEX and UL Certified.

Contact us please, if you have interest with any model or feeding flow mud cleaners. DC solid control can provide you the most professional technical support and cost price mud cleaners.

Working structure of solid control equipment in drilling fluid system

Mud Cleaner is designed to handle a high flow rate of fluid through the hydrocyclones which separateout fine solids into a concentrated underflow that is then distributed onto the vibratory screening deck.

This combination of hydrocyclones and screening energy allow for treatment of a much higher flow rate of fluid than a vibratory screening unit can handle by itself. This small compact unit is a powerful tool in removing small solids from a high flow rate stream, while producing relatively dry solids that report off of the screening unit.

Mud cleaner

This model Mud Cleaner combines 10” desander hydrocyclone(s) with smaller 4” hydrocyclones, effectively taking two “cuts”at the unwanted solids contaminating the fluid. The 10” remove large solids down to approximately 100 microns and the 4” can remove solids down to the 20 micron size range.

Mud cleaner1

The vibratory screening unit is designed to take the underflow of both size sets of hydrocylones and separate the concentrated solids from the liquid. The Mud Cleaner requires two pumps to operate, with the pump feeding the 10” cyclones typically taking a suction from a compartment upstream from the compartment fromwhich the other pump takes its suction to feed the 4” hydrocyclones.

The Mud Cleaner will be designed to handle the entire circulating volume of whichever system in which it is operating. Mud Cleaners are effective on both weighted and un-weighted drilling-fluid systems in removing and drying solids while retaining the expensive liquid phase. Used correctly, the Mud Cleaner can lower both drilling fluid and disposal costs.

Mud cleaner group used in Mico-tunneling fields

Micro-tunneling—Micro-tunneling has become very popular in Europe and is being used more frequently in the United States. Micro tunneling is the horizontal boring of a large-diameter hole (from 27 inches up to 10 feet) while simultaneously laying pipe.

mud cleaner

Typically, this technique is used in cities when laying or replacing water and sewer pipe beneath buildings and heavily traveled roads.

mud cleaners

To prepare for these operations, large-diameter, vertical holes, or “caissons,” are excavated allowing the drilling equipment and hydraulic rams to be set up at the desired depth. The caisson is excavated slightly below the equipment level creating a sump for the returned drilling fluid and associated drilled solids.

The returns are pumped to the surface by a submersible pump to a compact solids removal system, which typically consists of a shale shaker and mud cleaner mounted over a small tank.

 

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