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Category Archives: mud cleaner

Oilfield mud cleaners delivery to Indonesia Oil gas company

Mud cleaners is the second phase equipment of drilling fluid circulation system. Mud cleaner is divided into many models according to actual used. But the most popular Mud cleaner is the linear motion with different Qty desander and desilter cones. DC Solid control manufactured 3 sets Mud cleaners for Indonesia oil and gas company.

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The model of the linear motion is DCQJ200x2/100×6 Mud cleaner:
Motor Power: 2×1.5 Martin brand
Treating Capacity: Linear motion 200m3/h
Screen Specification: 630x1250mm Composite screen
Cycone Spec: Desander 200×2/ desilter 100×6
Weight: 2180kg
Dimension: 2530 × 1750 × 2210 mm

mud cleaners

DCQJ linear motion Mud cleaners absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series mud cleaners can meet customers’ variable demand. Clients feedback proved the advantages of this kind of mud cleaners: high G-force, wide screen area, compressed structure, cost-effective, etc.

If you have interest or any requirements with mud cleaners, I think contact DC Solid control is your best choice.

Drilling mud shale shaker and mud cleaner introduction

Shale shaker and mud cleaner is an very important equipment for mud circulation system. The working efficient is directly effect the whole drilling working. So as a operator must choose the right and reasonable shale shaker and mud cleaner.

mud cleaner

Shale shaker is the first line stage equipment of solid control system. DC shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand. Clients feedback proved the advantages of this kind of shale shaker: high G-force, wide screen area, compressed structure, cost-effective, etc.

shale shakers

Mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays drilling contractors. It is often installed after the shale shakers where the sand trap drilling mud feeds into the desanders and desiters respectively, the underflow of hydrocyclones loads onto the dewatering screens for recycling the usefully drilling fluids back to the mud system. The drilled cuttings above the screens are therefore dried which lowers drilling cuttings disposal cost.

Please contact DC solid control to get more information of shale shaker and mud cleaners. We can manufacturer all kinds of shale shaker, and mud cleaners.

Mud cleaner/ drilling mud cleaner produced by DC Solid control

Mud Cleaners can be used as economical and efficient single units on their own or alternatively used with desilters placed downstream for further fine cleaning of the mud. It is a entirety product combination of desander, desilter and bottom shaker.

mud cleaner

The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

mud cleaners

DC mud cleaners provide compact, energy efficient cleaning for flows of between 60 and 300m3/hr include primary screening, hydrocyclone feed pump, hydrocyclones and dewatering screen.

Different quantities of de-sanding cyclones and de-silting cyclones can be supplied according to the customers’ requirements. So welcome your detailed inquiry requirements that we can proposed you a suitable model and price product for you.

 

Manufacturing the mud cleaner for Kazakhstan clients

Mud cleaner is the second stage solid control equipment of drilling mud circulation system. Now in DC factory, there are 6 sets DCQJ250x1/100×8 mud cleaners under the production for Kazakhstan drilling clients.

mud cleaner

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

mud cleaners

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

Different area may require different standard like IECEX, ATEX, UL, DGMS, etc. Before order any equipment, please confirm electrical standard. Customized design: Cone size and qty can be customized design to reach different mud flow and performance.

 

Mud cleaners used for solid control system

DCQJ mud cleaner is consisted of shale shaker,desander and desilter for oil&gas well drilling fluids treatment system. More importantly,mud cleaner works more effectively,especially in cleaning functions compared with separated desander and desilter.Sometimes,it can be used as a shale shaker.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

Mud cleaner

The first-pass solids control devices of the mud cleaner are the hydrocyclones which are mounted over the vibrating screen of the shale shaker. Several hydrocyclones are used to increase the flow rate of the mud. There is also a combination of varying sized hydrocyclones. Smaller cones, typically 4″ in diameter known as desilters, remove finer silt sized solids, while the larger cones typically 10″ in diameter known as desanders removed the coarser sand sized particles.

Mud cleaners

According to the customers’requirements, our company can design the mud cleaner which can meet almost all needs. Our factory and company are Quality Management System ISO 9001-2000 certified. DC Solids Control operate waste mud management international sales,service,manufacturing,distribution serivce.Buy dilling mud cleaners from China manufacturer,good quality,best price.your best choice of dilling mud cleaner

 

The mud cleaner is designed to remove the drill cuttings

Mud cleaner is consisted of shale shaker,desander and desilter for oil&gas well drilling fluids treatment system. More importantly,mud cleaner works more effectively,especially in cleaning functions compared with separated desander and desilter.Sometimes,it can be used as a shale shaker.

cleaners

Mud cleaners are used to remove drill cuttings from drilling fluid, known as mud. The mud is a non-Newtonian fluid of variable viscosity that serves several purposes in drilling operations. Mud is used to drive the down-hole motor, cool the drilling bit, carry the drill cutting to the surface for disposal, and maintain hydrostatic balance in the well.

mud cleaner

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

According to the customers’requirements, DC SOLID CONTROL company can design the mud cleaner which can meet almost all needs.

Mining equipment of mud cleaner use introduction

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

cleaner

The first-pass solids control devices of the mud cleaner are the hydrocyclones which are mounted over the vibrating screen of the shale shaker. Several hydrocyclones are used to increase the flow rate of the mud. There is also a combination of varying sized hydrocyclones. Smaller cones, typically 4″ in diameter known as desilters, remove finer silt sized solids, while the larger cones typically 10″ in diameter known as desanders removed the coarser sand sized particles.

mud cleaners

The vibrating screen of the shaker is sized for the specific drilling operation. Lighter mud with lower solids content would use a finer screen while drilling fluid with higher solids content, known as weighted mud, would use a slightly coarser screen in order to ensure that the weighted fillers are not filtered out of the mud.

 

DC Mud cleaners combination and functions

Mud cleaner combines a hydrocyclone system (desander cone and desilter cone) with a shale shaker to help remove the fine drilled solids from the drilling fluid. It consists of a two-stage separation process that using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

Desander with 10 inch cones,or 8 inch cones,or 12 inch cones act as the second phase drilling mud cleaning equipment.We have customized number cones desander for clients. Desilter with 4 inch cones,or 5 inch cones,act as the third phase mud cleaning equipment.Which clean out particles 15-45 microns.

mud cleaner

DC solids control desilter unit features the reliable polyurethane desilter cones with a unique 20o taper angle (compare to the 15o taper angle on most other unit.) The twin-cone design provides a 50% greater capacity than other 4 inche (102mm) cones.

Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

3 Sets mud cleaners shipped to Port and used for HDD project

Mud cleaners are the second phase of solid control equipment in solid control system which is combination of desander, desilter and bottom shale shakers. Last week, DC solid control shipped 3 sets mud cleaners to India HDD project company.

drilling fluid shale shakers

Features of our mud cleaners such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.

shale shakers

With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Mud cleaners’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.

Please always do operation and maintenance work by qualified person. Thus we’ll let all equipment run at best level and create most value for

Development of mud cleaners of mud circulation system

Mud cleaner is the second stage equipment of drilling fluid circulation system. Mud cleaner is the combination of desander, desiter cones and and very fine mesh vibrating screens (120-400 mesh) to remove fine drilled solids while returning valuable mud additives and liquids back to the active mud system.

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Mud cleaners were developed in the early 1970s to remove fine drilled solids from weighted mud without excessive loss of barite and fluid. They have also proved valuable tools in closed systems and other dry location applications.

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Traditional mud cleaners use multiple 4 or 5 cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids.

With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities. Please contact me to get more info about the mud cleaners

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