Category Archives: Mud gas separator
Oilfield Mud Gas Separator China Manufacturer
Mud-gas separator is a special kind of equipment for primary degasification from gas-bearing drilling fluid in the process of drilling.
Principle
The gas-bearing drilling fluid from throttling manifold flows into decompression tank through coming-stream manifold of separator, then enters the separating tank through output pipe; The gas-bearing drilling fluid dashes on a series of baffles, it makes the bubbles in drilling fluid break up. And when the drilling fluid flows through the surface of baffles, it becomes turbulence to enable the gas separate from it. The bubbles are kept on the surface of baffles and inflate and break up.
Features
Mud-gas separator has following advantages: adjustable support height, easy installation and maintenance, little spare parts, reliable performance, high quality and cheap.
Structure
Mud-gas separator mainly consists of base, stand type adjustable supporting, separator assembly, accessory pipe manifold, 1/2″(0～25Mpa) pressure meter and A42Y-40 safety valve.
The main products are shale shaker, vacuum degasser, desander, desilter, mud cleaner, mud gas separator, mud agitator, centrifugal pump, shear pump, flare Ignition device, jet mud mixer, mud tank, water tank, diesel tank, vertical cutting dryer and ect.
China Drilling Mud Gas Separator Factory
Drilling fluid mud gas separator is the special equipment to treat the gas cut drilling fluid. The fluid can enter into from placed bop, also can from choke manifold to separate the big bubbles. The treated drilling fluid also have small bubbles, then enter into degasser to proceed the convention degassing, it is the ideal solid control equipment in drilling process.
Use of mud gas separator
Drilling fluid mud gas separator matched use with choke manifold, used to eliminate the free gas in drilling fluid, can apply to unbalanced drilling and the containing hydrogen sulfide processing.
Principle of mud gas separator
Mug gas separator uses gravity separation principle. After gas invaded drilling fluid through separator inlet pipe enter into mud gas separator import, firstly impact on the deflector which make drilling fluid flow speed decrease in order to crush out the bubbles. In the function of gravity, the big quality drilling fluid will subside. After gas is gravity settling resolve in gas phase area, gas enter into demister to separate the liquid drop which carried by gas phase fluid. After the gas defoamed by light silk screen，will discharged from exhaust port. The flow speed of drilling fluid enter into the liquid phase will decreased, make the residual gas and drilling fluid continue settling separation in liquid phase area.
Drilling fluid mud gas separator Application
Drilling fluid mud gas separator is a special equipment of gas cut drilling fluid primary degassing, it is mainly used to eliminate the bubbles which the diameter is about3-25mm. The big bubbles is aiming at the expansion gas which is fully the borehole, if it is not eliminated, it will causes the well kick even spurt the surface of drill plate. The equipment uses the prevent sulfur material and adapts the gas with H2s processing.
Working theory
The gas cut drilling fluid enter into separator from the separator inlet month, after impacting with the impact plate, scattered in a series baffle, crashing and increase and reveal the surface area, then downward flow causing the flocculated flow state, make the gas separation with drilling fluid. The free gas is discharged through the gas outlet of the top tank, the length of the exhaust pipe is decided and installed by the field and is lead to the safe place, but the after degassing drilling fluid flow into circulating tank through drilling fluids shale shaker.
Installation
It is installed in the ground near the 1 circulating tank, using the wire rope fixed the lifting lug place up the separator main body with the ground.
According the requirements of diagram form to connect the line after install well.
Maintenance
We should check the bottom buffer plate when use it, we must replace the two baffle if the wearing is extend 10 mm.
The drilling fluid in mud gas separator should be emptying after use (especially in winter) and open the cleaning month or the entrance is cleaned
DCZYQ series Mud gas separator From China Manufacturer
DCZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. When the drilling mud result gas invade, the proportion of its weight and viscosity have a greater deviation not to meet the requirements of drilling. The serious situation is that would cause kick well, and even blowout accident occurred, if not to treat it timely. Generally Mud gas Separator combined.
DC Solids Control is a leader in mud gas separator. Our DCZYQ series mud gas separator is devided into normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure. TR mud gas separator is a field proven and extremely reliable safety equipment designed for today’s challenging drilling operations. It is your best choice to prevent drilling mud invasion.
Advantages of DCZYQ Series Mud Gas Separator
1. Versatile Configuration. Flow line adjustments can be raised or lowered to minimize piping.
2. Efficient degassing performance.
3. Fail-safe gas delivery can be controlled by a back-pressure manifold valve in the flare line.
4. Separates free gas accumulations especially toxic gases from drilling mud system.
5. Reduces Hazardous Gas Threat. Separated gas is carried by discharge lines to safe area for combustion.
6. Skid-Mounted and Trailer Transportable. Simplifying transport, spotting and installation.
Our products have been exported to Argentina, Egypt, US, Australia, Romania, Pakistan, Dubai, Abu Dhabi, Iran, India, Indonesia, Vietnam, Malaysia and many other countries. If you have interest, please contacr us office.
DCZYQ Mud Gas Separator From DC Machinery
DCZYQ mud gas separator is made of special steel plate batching cylinder and welding with special technology. Our company’s equipments have already used in 20 countries and areas, in order to progress and development of drilling industry we always try my best.
The equipment is a special for design and development replacement gas cutting drilling fluid. It is a professional mud gas separator, when drilling fluid occur gas cutting, the proportion and viscosity will produce deviation and can’t meet the requirements of drilling, if it is serious and don’t process it will appear well kick and even happen blowout.
ZYQ series drilling fluid mud gas separator and flare ignition device unite use can ensure drilling process. The ZYQ series drilling fluid mud gas separator is divided into ordinary pressure and autocontrol according pressure.
Our company has already widely popularized and applied mud gas separator in oil exploration and CBM development, we contribute to drilling industry and environment protection industry.
Lower price of Poorboy degasser/Mud gas separators
Drilling fluid mud gas separator is the special equipment to treat the gas cut drilling fluid. The fluid can enter into from placed bop, also can from choke manifold to separate the big bubbles. The treated drilling fluid also have small bubbles, then enter into degasser to proceed the convention degassing, it is the ideal solid control equipment in drilling process.
Use of mud gas separator
Drilling fluid mud gas separator matched use with choke manifold, used to eliminate the free gas in drilling fluid, can apply to unbalanced drilling and the containing hydrogen sulfide processing.
Principle of mud gas separator
Mug gas separator uses gravity separation principle. After gas invaded drilling fluid through separator inlet pipe enter into mud gas separator import, firstly impact on the deflector which make drilling fluid flow speed decrease in order to crush out the bubbles. In the function of gravity, the big quality drilling fluid will subside. After gas is gravity settling resolve in gas phase area, gas enter into demister to separate the liquid drop which carried by gas phase fluid. After the gas defoamed by light silk screen，will discharged from exhaust port. The flow speed of drilling fluid enter into the liquid phase will decreased, make the residual gas and drilling fluid continue settling separation in liquid phase area.
Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column. This Mud gas Separators is primarily used to separate and safely vent large pockets of free gas, that may include toxic gases such as hydrogen sulfide, etc. from the drilling fluids processing system.
Finished the inspection and prepared to delivery of the Mud gas separator
Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. Last week, DC Solid control shipped a sets of ZYQ1200 Mud gas separator to Singapore used for drilling fluid circulation system. The client was satisfied with our manufacturing process and quality.
The Mud gas Separator combined with the Electric Ignition Device can be used to ensure the drilling process smooth. It is devided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure.Mud gas Separator is your best choice to prevent drilling mud invasion.
Main Features of the Mud gas separator:
Raw material is H2S resistant for more durability. Common steel at economical cost is for option.
Heavy anticorrosive painting both internal appearance and external appearance, 3 layer painting.
The mud gas separator is utilized where the amount of undesired gas was carried to the surface and does not interfere with the drilling fluid column, the separator provides effective gas control, venting gas at a safe distance from the rig and returning drilling fluid to the system in a controlled flow. When fluid passes over the separator baffles, gas escapes easily and is carried by the top vent line to the remote igniter where it can be burned off.
We can design and fabricate the poor boy in varying sizes and lengths to meet your specific drilling conditions.
ZYQ Mud gas Separators produced from DC Solid control
Poor Boy Degasser or Mud Gas Separator, located downstream of the choke manifold, is a vertical vessel used to separate any gas from drilling fluid during well control situation. Once the gas has been separated, it can pass through the vent line in the derrick. Alternatively, as long as it’s a safe distance from the rig, it could even be vented.
The purpose of a separator is to separate free gas or mixed gas and oil from the drilling fluid and convey the gas or oil to a flare or holding tank. DCZYQ series Mud gas Separator combined with the Electric Ignition Device can be used to ensure the drilling process smooth. It is devided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure.Mud gas Separator is your best choice to prevent drilling mud invasion.
DC Solids Control designs and manufactures ZYQ Mud gas Separators. Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column.
This Mud gas Separators is primarily used to separate and safely vent large pockets of free gas, that may include toxic gases such as hydrogen sulfide, etc. from the drilling fluids processing system.
If you have interest with the mud gas separator please feel free to contact us. There you will getting the most professional design guidance and reasonable price.
Mud gas separator from China manufacturer
The mud/gas separator is designed to provide effective separation of the mud and gas circulated from the well by venting the gas and returning the mud to the mud pits. Small amounts of entrained gas can then be handled by a vacuum-type degasser located in the mud pits.
The mud/gas separator controls gas cutting during kick situations, during drilling with significant drilled gas in the mud returns, or when trip gas is circulated up.
To be as a professional manufacturer of mud gas separators. DC Solid control have DCZYQ600, DCZYQ800, DCZYQ1000 and DCZYQ1200 models mud gas separator.
The mud/gas separator is typically mounted on a mud tank or trip tank with the bottom of the separator body submerged in the mud. The fluid level (mud leg) in the separator is controlled by adjusting the fluid level in the mud tank or by moving the separator up or down within the tank. Mud-tank height can restrict the maximum mud leg obtainable for open-bottom mud/gas separators.
If you want to know more about mud gas separator/liquid gas separator, please contac DC Solid control office as soon as possibl.
Safety reasons that use mud gas separator in oil& gas drill site
Mud gas separators are commonly used during oil drilling operations, particularly in situations when extraction is likely to yield a large volume of gas.
Often referred to as degassers, these systems offer many benefits when drilling operations are centered on mud columns that are below optimal balance, and in so-called “sour gas” environments when there is a high concentration of hydrogen sulfide in the drilling fluid. Tech-Fab fabricates and manufactures custom mud gas separators for the oil and gas industry and more.
For safety reasons, mud-based deposits of free gas must be removed from the drilling fluid, and most mud gas separators use uniform technologies to achieve this objective.
Drilling fluid enters the machine through an inlet and is passed over a series of baffles, where physical separation of the gas and the mud takes place. Extracted gases are then rerouted through a flare line for safe elimination, while the mud is fed through a shale shaker before ultimately being deposited in a storage tank. The speed of mud gas separators is measured in gallons per minute, representing the maximum intake capacity at the inlet.
DC Solid control offers a range of mud gas separators and degassers for clients engaged in drilling and extraction activities. To learn more, or to request a price quote, please contact adela@dcmudcleaningequipment.com