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Category Archives: Mud Recycling Systems

Introduce a good supplier of solid control

The performance and quality of drilling fluid solid control equipment is the key of solid phase control technology. Drilling fluid solid phase control system is mainly including drilling fluid circulating tank, drilling fluid
purification treatment equipment and elector control equipment the three parts. But the drilling fluid treatment equipment is made of shale shaker, desander, deserter, degassing, centrifuge, centrifugal pump and agitator. Aiming at
environmental protection district all can allocate drilling cutting recovery and waster fluid treatment device.

solid control

The development tendency of solid control equipment

Now, solid control equipment is mainly develop desander, deserter and degasser which the occupy area is small, the efficiency is high and long service life and integration with high speed centrifuge realize automatic detection and
according the result to control.

The development of domestic solid control equipment

In recently years, the theory research and manufacturing technology process of solid phase control equipment all have a big progress, especially in aspect of theory research, such as the working principle of shale shaker and hydrocyclone
all have reached or approached the word advanced level. But the performance and service life of domestic solid control equipment have a certain distance with foreign equipment, mainly the quality of material, processing technic,
processing accuracy and universal equipment.

DC solids control has involvement in projects both onshore and offshore in areas world wide. Such as China, Singapore, Philippines, Thailand, Middle East, Russia, England, Germany, and so on. Please trust, under talents of DC teams you will get maximum drilling fluid recover from solids control and waste management process, and/or minimum waste management costs.

How to use the drilling fluid solid control system correctly

Before solid control equipment leave the manufacturer must be installed and debugged, so the installation of solid control system relate to the work and service life of drilling fluid solid control system, so we must master the quality.
We should accord the solid control system plane figure to install.

solid control system

Install the pavement railing and ground ladder among the tanks.
The drilling fluid mud gun pipeline and pure water pipeline all use the sebific duct which can bear the pressure, using thread union connection.
The remaining pipelines between the tanks use the elastic steel tube and thread union joint which can make steel pipe deviate the centre line 11°.
The medicine tank is installed front of 2 mark tank, adjusting the location, after using bolting fixed well, the exit end of medicine tank jut in the tank of bottom of drilling fluid.
Installation the elevated pipe and ladder, between well mouth and elevated adopt attracting sebific duct connection, the replenishment pipeline adopt the agnail pipe and rubber water hose connection.
Connecting drilling pump sail upstream water pipeline.
Installation the aggravating device and drilling fluid feeding liquid pipeline and climbing sebific duct.

Install solid control equipment.
After installation should be complete inspection, after passed examination can be debugged. The debugging equipment includes shale shaker, vacuum degasser, drilling fluid cleaner, drilling fluid centrifuge, shear pump, centrifuge feeding
liquid pump, drilling fluid mud gun and mud agitator.

Solid control function in oil and gas drilling mud cleaning system

A typical drilling mud solids control system will employ a combination of shaker, hydrocyclone, mixing, pump and compartmentalized tank technologies. The shaker is vital to the solids control system and is considered the first line of defense.  Located directly downstream from the shaker will likely be a hydrocyclone assembly that will employ desilters, desanders or both. Though still considered rare, centrifuge-enable solids control systems are becoming more popular.  By adding a centrifuge, the solids control system will achieve the highest level of cut available within the market today.

Optimize fluid performance

Maintaining fluid properties is critical to improving drilling efficiency and overall performance. Predictable fluid densities and rheologies are critical in order to keep wellbore integrity intact, and effective solids removal is a key component to ensure fluid consistency. Baroid offers an extensive portfolio of shale shakers, screens, centrifuges, and dewatering technologies to extend the life of your fluids and maximize rates of penetration (ROPs).

Maximize solids removal and minimize cost

Effectively and efficiently removing unwanted solids helps to lower fluid dilution rates, decrease the volume of required additives, achieve higher flow rates, and reduce fluid degradation. This helps reduce the cost of maintaining fluid properties, and can decrease or eliminate the volume of solid and liquid waste that must be transported for disposal. We provide solutions that deliver maximum solids removal to help you minimize your operational expenses.

Engineered solutions for operational success

Using a process-driven solution design, we collaborate with you to identify the best solids-control approach to extract maximum solids in order to reduce disposal streams and return a high-quality drilling fluid to the active system. We strive to increase efficiency and maintain fluid consistency so you can keep your operation running smoothly.

Small treating capacity DCMC200 mud recycling system for sale

Some users need small treating capacity mud system in their drill site. To meet their requirements DC solids control developed a new product- mini Mud system, model DCMC200. It can meet the requirement for the clients who do not need so large treating capacity, but want to find an economic way to separate big solids from the drilling fluids. Which save more cost with user.

Mud system

The DCMC 200MINI mud system include below equipment:
1. DCS752 shale shaker with unit treating capacity 264gpm, 2 screen panels with total screen area 1.35m2, G-force 6.3G adjustable, total power of this shaker is only 1.0KW, and total weight 800 kgs. Based on these parameters, we called it mini shale shaker.
2. A feeding pump for the above shaker which flow capacity is 40m3/h, We choose SB3X4-11KW
3. A small mud tank dimension is about 3x2x2m

As the leading manufacturer for oil gas drilling mud system, DC Solid control provide all kinds of mud system can meet you all kinds certificate requirements. Please contact us to tell us your requirements. We can design all your need.

Advantages Of HDD Mud Treatment System from DC Solid control

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.

HDD mud system

Advantages of HDD Mud Treatment System:

1.Based on more than 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.

We also can design according to clients requirements, so if you have any questions please feel free to contact me. Our senior engineer will giving the most professional proposal and guidance.

DC mud circulation system from China top supplier

The mud circulation system in any rig is as important to a drilling rig operation as the blood circulation system is to the human body.  Any mechanical or technical breakdowns in the mud system can immediately stop the drilling. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

Oil drilling Mud System normally including following mud tanks depends on the function of the mud tanks.: 

1) Silting mud tank ( Shaker Tanks)
2) Active Mud Tank
3) Suction Mud Tank
4) Mixing Mud Tank
5) Storage Mud Tank

drilling mud system

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application.

DC solids control system provide you the full service

A drilling fluids recycling system is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated.

mud recycling system

As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

solid control system

DC solids control system ensures good and efficient treatment effects of removing solids particles and gas bubbles in oil and gas drilling fluids. We design and make detail technical drawing of the system customized according to clients’ special requirements and drilling site application.

In Oil and Gas Drilling field, DC technical engineer supply the drilling fluids treatment solution and customized the drilling mud control system for customs’ ZJ20/ZJ30/ZJ40/ZJ50/ZJ60/ZJ70 Drilling Rigs. if you have any questions, please send us the E-mail: adela@dcmudcleaningequipment.com our technical engineers will reply to you as soon as possible!

DCZX-60 mud recycling system for tunnel boring construction

DCZX-60 mud recycling system for tunnel boring construction machinery is widely used in the purification and recycling of slurry for the construction of hydropower, continuous concrete wall, slurry shield tunnel, etc. the equipment is increasingly becoming a necessity of civilized construction since it not only can cut down construcion cost, but also can reduce the pollution of the environment.

Mud system

The DCZX 60 mud recycling system is consist of a 2×8′ Desander hydrocyclone , a centrifugal pump feed for the desander cones, a double deck shaker and a small tank. Which is a complete mud recycling system and widely used for tunnel boring.

DC Solid control can supply:
1.We can design and manufacture the product and send the technical personnel to guide the installation of equipment at customer’s workplace according to the requirements of our customers
2.If there is anything wrong with the products you can contact us in any time ,we’ll send the customer’s feedback to technology department and return the results to customers as soon as possible.

Please contact DC Solid control office to get more information about the mud recycling sysyem, we can design and manufacturer it according to your actual working site requirements.

DC Mud system used for abroad Horizontal directional drilling

The preparation and recycling of slurry is a very complicated and crucial task in large Horizontal Directional Drilling (HDD) river-crossing project.

For many HDD project the drilling fluid system comprises a substantial portion of the HDD equipment and cost. The system is composes of both the equipment and the drilling fluids.

Mud system

Drilling fluid systems may consist of mixing systems, holding tanks, and cleaning system, Mixing system are used to mix the drilling fluid additives with water to make a mixture that is suitable for the specific HDD conditions.

DC Solid control to be as professional manufacturer to produce all kinds capacity of mixing system for 10 years. We have rich experience to design and manufacture 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for HDD and Piling Project. Contact us please if you have interest with it.

Solid control equipment combination and function

As part of its consolidation as a fluids management company, DC Solid control expanded into Solids Control Services for many than 10 years. Solids control equipment include Shale shakers, Hi-G driers and centrifuges/decanters.

Solid control equipment is used in drilling rig to separate the solids in the drilling fluids that are crushed by the drill bits and carried out of the well surface. Solid Control Equipment is also called drilling mud cleaning equipment, which used for control the solids by mechanical separation method to keep the balance of drilling mud.

solid control equipment

Solids control equipment including:
The first phase primary solids control using the drilling fluids shale shakers to separation drilling solids upper of 100 microns.
The second phase solids control equipment is called hydrocylone desanders for sepration of drilling solids upper of 40 microns, which is made from one number 10 inch desander cones for 500GPM solids control system, two number of 10 inch desander cones for 1000 GPM solids control system, and 3 desander cones for 1500 GPM.
The thrid phase solids control equipment is the hydrocyclone desilters for drilling cuttings upper 20 microns, which is a number of 4 inch desilter cones, for different capacity of solids control system from 500 GPM to 1500 GPM.

DC Solid control provide professional technical supporting. If you have requirements of solid control equipment, please feel free to contact us.

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