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Category Archives: Mud Recycling Systems

New order Solid control system From Russian drilling service company

At the end of March, DC got an order of solids control equipment from Russian who are focus on drilling contract. According to about 40 days production, the mud sytsem already loaded this morning and delivery to Russian.

The client has a very good knowledge on solids control equipment, also knows very well about China manufactures for this kind of equipment. They visited many manufactures in China, seeing is believing, after the comparison on the factory capability and fabrication processing machine, finally, they chose DC as their supplier.

Mud system  (1)

What Equipment Included in the Order

This order is mainly consisting of shale shaker, mud cleaner, decanter centrifuge and centrifugal type vacuum degasser. Following is the detailed speficaition of several equipment in the order.
1. The shale shaker DCS700-3 is customized design with simple shaker deck structure, easily operation on replacing the screen panels.
2. The mud cleaner is DCQG200X2/100X12 with large treating capacity. The cyclone mixer is made of wear- resistant special polyurethane material , which has good performance in fluid erosion resistance .
3.The decanter centrifuge DCLW355-1258-VFD is widely accepted by DC’s clients and there are many site level performances that could be clients’ reference. Equipped with VFD control panel, the centrifuge unit could used for both barite recovery and ultra solids dewatering process.

Mud system  (2)

DC Solid control provides the main solids control equipment like shaker, decanter centrifuge, and degasser unit with control panel. For the pump unit and the mud agitator unit, if you have any requirements of solid control system, please contact us, there you will getting lowest line price and best quality product.

Mexico drilling service company examine shale shaker in DC workshop

In the early winter, We welcomed our new business cooperator from Mexico who is in a influential drilling service company. They want to change their ZJ50 drill rig solid control system in 2017. So they placed a trial order to us.

They only orderd a shale shaker and a mud cleaner in this trial order want to know more our service and technology level. According to about 1 month communication and production, they were very satisifed with our professional technology level and All-wave service.
So they are planing the ZJ50 orders once they coming back to Mexico.

shale shaker

DC Machinery is a company focuses on solids control systems‘ production, sales and after-sales maintenance service. We have impeccable Pre-sales, saling and after sales service. DC Solids Control manufactures various mud systems to meet the demands of different drilling site.

DC Solid control has a range of technologies and services to help you clear solids from your circulating system, so your fluid performs to its maximum potential and your drilling operations run at safe and sustainable rates.

DC Solid control provides perfect mud system for different users

Mud system, basically drilling mud tank system, is a combination solids control equipment that is connected among mud flow lines configured on mud tanks. It aims to clean, recycle, mix and condition the drilling fluids in desired properties as per the drilling formation requirements.

mudtank 2

In order to meet with the ever changing drilling conditions and strict environmental issues, zero-discharge systems, closed-loop systems and drilling waste management systems are introduced to the solids control solutions. DC Solid control keeps research and development on providing the state-of-art separation technique. We proudly design and manufacture the following mud system:

mudtank1

1. Standard Oilfield Three/Four Mud Tank System
2. Mud Mixing Tank, Mud Agitator Tank / Storage Tank
3. Mud Cleaning, Recycling, Mixing Unit for HDD, CBM, TBM
4. Pile Drilling Desanding Unit
5. Water Tank, Oil Tank

Each project is different, that is why we don’t apply one-fit-all approach. We would analyse the project requirement and give the tailor designed proposal. From equipment configuration, tank design to electric control system, we always deliver the most satisfaction to our clients.

Welcome to Singapre clients to visit DC Manufacturer

Today, our new clients who are come from Singapore to visit DC factory to discuss the cooperation issue. They want to change their drilling mud system and mud tanks.

The clients look at the draw detaily and provide their special request. The clients ordered the ZJ50 drilling fluid system according to 3 hours technological exchange.

IMG_1868

The mud system mainly include this big unit:

1. Mud tank system
2. Mud mixing and dosing system.
3. Waste drilling cuttings treatment system
4. Electrical control system

DC Solid control will start to manufacturing the mud system next week and will have administration of executive personnel living in our factory to see each process of manufacturing.

Please follow my blog if you want to know more detail manufacturing issues.

 

DC Solid control system got high praise from overseas clients

In the past 2015, DC Solid control sold 7 sets solid control system to Russian oil& gas drilling service contractor. And we already established the sound cooperation mechanism after two years of efforts of both sides. In the recent conference hold in DC Office, DC Solid control system got the high praise from their senior solid control engineer and make a purchase plan for the coming year.

DC Company

DC Solid control system is a design, production and sales of the drilling mud equipment production vendor, most business is for overseas market. We got many repeat clients based on our good quality, reasonable price and in good faith cooperation in the past several years.

drilling site

Our featured Products is solid control circulation system which can be used in Oil drilling field, Horizontal directional drilling, Coalbed methane, water well drilling and ect. I think it was even more celebrated is we successfully tested the” drilling mud discharge system” in 2015 and already used in many fields of China.

Besides, I think the most important factors of DC solid control create more successful results in past years is the enthusiastic and excellent after-sales service of DC Solid control made a deep impression on all over the world customers. Hope, DC Solid control can create brilliant in further 2016.

ZJ4000 Drilling fluid cleaning system shipping to India

With the expansion of DC Solid control company business in China. We set up a new office in India for convenient to establish more business with India. Recently, we ship one batch of drilling fluid cleaning system to India Drilling Company, the equipment is for ZJ4000 drill rig.

1. 2 sets of shale shaker.
This shale shaker is 4 panel shakers with big treating capacity, working performance equivalent to USA brand shakers. The vibration motor can be 1.72kw /1.94kw for option, G force is adjustable by adjusting the eccentric block inside of the vibration motor.

drilling mud cleaning system

2. 1 sets of mud cleaner:
Mud cleaner to be as the second stage solid control equipment in the whole system. The drilling mud treated by shale shaker enter into desander and desilter to get a progress treatment to separate out of the 15-75um solid phase.

3. 1 sets of decanter centrifuge
DCLW frequency conversion decanter centrifuge is used to remove the fine solids, min separation points about 2-5microns. After treated by our centrifuge, the drilling mud can be reused after weighted or chemical adjusted.

4. 1 sets of Screw pump:
Screw pump feed for centrifuge also attached in the mud system tank skid. This positive displacement pump can work stable without agitating the drilling mud. The feeding performance is much better than other type pumps.

solid control system

5. Lots of centrifugal pumps and mud agitators
The pump is for oil drilling rigs application. The centrifugal pump is mechanical seal, performance equivalent to Mission Magnum pumps. The pump can be used for feeding mud cleaner desander cones, desilter cones; transferring mud in/out etc. And many vertical mud agitator placed on the mud tanks to prevent drilling mud sediment.

If you have need of drilling fluid cleaning system or drilling waste managemet system, please contact DC Office to get the advanced design and lowest line price products.

Mud separation plant for tunnel shield

A tunnel boring machine (TBM), consists of a shield (a large metal cylinder) and trailing support mechanisms.

At the front end of the shield a rotating cutting wheel is located. Behind the cutting wheel there is a chamber where, depending on the type of the TBM, the excavated soil is either mixed with slurry (so-called slurry TBM) or left as-is (earth pressure balance or EPB shield). The choice for a certain type of TBM depends on the soil conditions. Systems for removal of the soil (or the soil mixed with slurry) are also present.

tunnel shield

Shield tunnel construction technology is the cutting-edge technology of trenchless technology. Shield tunnel is one of the underground construction method with fully mechanized construction. During the construction, shield shell and segment are very important bearing to prevent tunneling collapse. At the same time, the cutting device for soil excavation will be in front of the excavated surface. And the earth will be transport out of the tunnel by machine.

That need Mud separation plant in the domain of shield construction is an important guarantee for shield machine excavation normally. Mud separation plant must be safe and absolutely reliable in the shield tunnel construction.

The function of mud separating system is to processing the mud from shield cutting soil sand formation, and recycling slurry back into slot. The mud separation system includes the first stage equipment- shale shaker, and cyclone separation system. Different shield tunnel with different configured separation device. So any special requirements, please address us.

Constitute of DC closed loop mud sytsem

DC Solid control’s performance-based solids and fluids control systems, closed loop mud systems and remediation services are all delivered with best-in-class design and efficiency. And to make these integrated waste management solutions complete, they always include planning, assistance and on-site equipment deployment and management.

Because when DC Solid control takes care of your waste disposal, all you have to worry about is moving forward. Our solids control services include:

Shale Shakers

With any solids removal program, the filtering begins at the flowline. The shale shaker is an economical choice with its simple design and minimal maintenance requirements. Stallion’s shaker employs a unique motion technique that allows for increased Gs while also reducing solids conveyance friction, resulting in longer screen life and drier discards.

solid control equipment

Drying Shakers

These shakers offer additional treatment of dryer solids and cleaner reclaimed fluid. Collected in a holding tank, the effluent is returned by means of a transfer pump back into the rig’s active system. Stallion’s dryers can be installed in sets, should dual or triple units be required to meet capacity.

Mud Cleaner

DC Solid control provides mud conditioners in standard and low profile arrangements. Each unit comes with 2-10” and 20-4” hydrocyclones, and each provides maximum economies through reduction of solid waste and increased drilling fluid recovery.

Centrifuges

DC Solid control inventories high-speed and high-volume decanting centrifuges for solids removal, dewatering and barite recovery applications. Our units can come with Variable Speed Driven (VSD) motors that optimize the performance of the bowl speed for finer separation of ultra-fine solids from the drilling mud.

You are welcome to contact Tangshan Dachuan Machinery to get more detailed infos, we will supply our best service for you.

Drilling fluid filter of drill rig system

Solid control system is the most important part in the whole drill rig system, which calld drilling “blood” filter. The reasonable solid control system can efficiency control drilling fluid solid phase content, and decrease drilling accident during drilling process which is an important method to realize safe, efficiency and economic drilling.

mud cleaning system (2)

Drilling fluid system is composed of shale shaker, desander, desilter hydrocyclone, decanter centrifuge, storage tank and ect, if one unit break down or the whole system is inappropriate will directly influence the drill rig performance, increase the risk of accident. So performance evaluation to solid control system is very valued for drilling process.

mud cleaning system (1)

Firstly, analyzing solid control system performance and main characteristics, and choosing the right solid control equipment according to the layer debris particles and drilling fluid properties.

Secondly, To analyzing the performance of the whole solid control system, to recognize the hidden security troubles and the security necessity and make the corresponding control measures.

Microtunnelling separation plant for Italy

Microtunnelling separation plant is very important for TBM.  DC Solids Control is also very professional at TBM (Tunnel Boring machine
separation system ).

mud cleaning system

We got a inquiry from Italy client who required our company design Microtunnelling separation plant for their drill site. The picture
beside is the most popular slurry treatment system. It usually contains a linear motion shale shaker (DCS63-3), and a mud cleaner,
hydro-cyclones with linear motion shale shaker (QJ200X2/100X8), also mud tank for storage, centrifugal pump to transport.

mud system

Meanwhile we learned so many from the client who focus on TBM, know how it works, first is TBM, the mud with debris, produced by the
tunnel boring machine. Then the shale shaker, usually linear motion, then hydro cyclones then shale shaker (mud cleaner as I notied
before).Then the centrifuge, this is depend by your condition, the mud and the object you required, and so on.

This is our new attempt to the TBM industry, we have the ability and confidence to try more industries, please following my blog to
many new and advanced mud cleaning equipment produced by DC Solid control.

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