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Category Archives: shaker screen

Replacement Composite Shaker Screen For MI-Swaco Mongoose shipment

Replacement Composite Shaker Screen for MI-Swaco Mongoose & Meerkat with two or three 316 stainless steel wire shaker screen shipped abroad and now loading it in our factory.

shaker screen
Shale shaker screen is fine mesh (single, dual or triple layered) used for filtering and separating drilling cuttings from mud (drilling fluid). It is of great importance to drilling efficiency.

Primary Competitive Advantages:
Wire Material:316SUS
Frame Material:Composite
Guarantee/Warranty:10-20dys
Price:comfortable
Prompt Delivery:we are manufacturer with the best delivery time.
Brand:DC
201706221143291201818If you want to learn more information about shaker screens, please contact our sales manager (Adela, adela@dcmudcleaningequipment.com,15027525113,)

All kinds of replacement shaker screens China supplier

Shale shaker screen is a kind of screen that installed in shale shakers. It is widely used in oil extraction and drilling operations to filter drilling fluids, oil and mud.

shaker screen

All DC Manufacture shale shaker screen is made of two or three layers of stainless steel wire cloths with different meshes. This structure make shaker screen have good filtering accuracy. Different kinds of shale shaker screen has different features and processing accuracy. For example, wave screen has the best processing efficiency. Steel frame screen with steel support can bearing the highest weight of drilling fluid. You can choose the suitable screen depending on the drilling conditions.

screens

Advantages of DC Shaker screens:

High strength, high bearing capacity.
Good filtering accuracy.
Good processing efficiency.
Wear resistance, corrosion resistance.
Good flexibility, applied to various shale shakers.
No bumps, deformation, nap, flash edge, metal solder spatter, folding, mezzanine and other appearance defects.
Easy to install and maintain.

Please contact us if you have requirements of Brand VSM300, Mongoose Series, King cobrar replacement shaker screens.

Replacement Hyperpool shaker screen delivery to Abroad

Shaker screens are a quick spare parts for shale shakers. DC Manufacturer can provide you all kinds and size replacement of Derrick, Brandt, and Swaco shaker screens. Last week, we shipped 800pcs replacement Hyperpool shaker screen( Derrick brand) to Newzeland clients.

replacement-600-screen

Hyperpool shaker screen is designed as PMD and PMD+ screen panel. The more larger or extra large area benefit much on shale shaker performance and totally save the drilling cost for many clients. Such shaker screen is designed with one handle, while another side is configured with a triangle like breach in the middle.

Hyperpool shaker screen dimension is about 22.5″x42.1″. The PMD Hyperpool will high 1″, while the PMD plus Hyperpool screen will high about 1.5″. According to our present order and inquires, we found major users prefer the pyramid but not plus panel.

Shaker-screens-conductance

Presently, average hyperpool screens price at standard level is USD70. Please feel free to contact us for further question or interest. No matter on Hyperpool or other shaker screens

What screens’ factors impacting shale shaker working performance

Shaker screen is the critical parts for a shale shaker and it defens the working efficiency of shale shakers. Do you know what factors will impacting shale shakers working performance ?

shaker screen supplier

Based on API RP13C, the shaker screen panel features including the cut point, the conductance, the non blanked area. What is the actual impact or issue? Cut point means under D100, the mesh size of solids separated out of materials. Such as 300microns, 63microns, and so on. The conductance is an important issue to define the screens filtration efficiency. And the non blanked area is another reference of effective filtration area.

shaker screens

If consider the shaker screens thoroughly on many different aspects, there are features of screen form, screen quality, screen appearance, screen fitness or compatibility, shaker screen weight, and so on.

DC Solid control is a professional manufacturer of all brands shaker screens. During manufacture, we’ll do strict inspection after each procedure. Such as screen cutting, frame welding, composite frame injection, vulcanization, and so on. Furthermore, DC screen configuration has been tested per API RP13C with conform result

Advantages of Composite shaker screen from DC

Composite screen mainly consists of composite frame and 2 or 3 layers stainless steel wire cloths. The wire cloth layers are heated and melt onto the frame, creating a proper wire cloth tension surface.

Composite replacement screens deliver even longer screen life, greater ease of repair, higher capacity, and greater cost effectiveness compared with metal-framed and other conventional products.

screens

Composite screen technology effectively eliminates the inherent performance-limiting problems of conventional metal frames, including rusting, delamination and a heavier and reduced processing area.

The composite frame design encompasses the “window pane” effect that includes an increased number of smaller panels, evenly distributing mechanical stresses and limiting mesh damage to small localized areas.

If you want high quality and lower price composite shaker screens, please contact DC Office.

How to order screen replacement at DC ?

DC shaker screens are high quality and right fit replacement. Compared with others brand DC screen is the real competitive and cost-efficient solution to all users.

Our shaker screens, no matter framed or hook strap one, almost will last over 15 days even over 22 days. No matter the flat pattern or pyramid pattern.

screens

Please contact us if you are interested in sample test. As per your condition and demand, we will provide you free sample with a certain quantity.
Please tell us what model screen replacement do you need.

shaker screen

 

And how many panels, what mesh size or API size you need. If you are not sure of shaker screen or shaker model please tell us the screen dimension. It can’t be better to have drawings or picture from you when you don’t have exact model number or a dimension.

Almost replacement screen fits present shaker all over the world can be made by DC. Please feel free to contact us if you do have demand or any interest.

How to extend the PMD shaker screen service life

Pyramid and Pyramid Plus screens provide an easy, cost effective increase in shaker performance. Designed with the latest technology, Pyramid screens allow rigs to screen finer earlier in the drilling process, thus significantly reducing mud and disposal costs.

screens

PMD screen is the corrugated shaker screen with more effective filtration area. It really benefits much on shaker performance during solids control. Some clients comment, the pyramid shaker screen seems shorter life.

shaker screenPlease do remember, when we utilize the PMD screen panel we have to decrease the shaker deck angle. If possible, we kindly suggest combine flat panel and PMD panel together on one shaker. Put the flat ones at solids discharge end. This will help much to save PMD screen life and, achieve higher efficiency than all flat panel fit on shaker.

As with all DC Machinery screens, Pyramid and Pyramid Plus screens comply with API RP-13E standards for effective screen cloth designation.

What is API RP 13C requirements for shaker screens

Some manufacturers provide screens that are all API rated and tested by third-party agencies to meet API RP 13C requirements. Screens may also be subjected to other
tests including chemical immersion testing in fluids such as diesel, alpha-olefin, calcium chloride, caustic soda and kerosene.

In all cases, one manufacturer’s polyester, powder-coated screens demonstrated environmental exposure resistance when compared to other screens.

shaker screens

The API screen designation is the customary standard for the identification of screen panels in the industry. Before the API RP 13C standard, a huge disparity existed in screen designations, which caused confusion for end users.

shaker screen

Specific to screens, the API designation is the micron opening size and the conductance, which is measured 
by the ease of flow for liquids through the screen. Larger volumes represent a higher volume of handling. Screen manufacturers in compliance with API provide screen labeling that includes the following information:

API designation
Conductance in kilodarcies 
per millimeter
D100 particle size value
Non-blanked open area in square feet

DC Solid control shale shaker screening supplier

Shale shaker screening is the primary means of solids separation. If the shale shaker is not working correctly or if the screens are incorrectly sized or torn, efficiency is drastically reduced.

shaker Screening action depends on the vibrating action to make mud flow through it. Vibration under mud load creates stresses on the screen and if the screens are not properly installed and supported, they will quickly wear or tear.

shaker screens

Shaker Screens are available in square, rectangular and layered design. API has set standards on screen identifications. Screens are labelled with the following: separation potential (216, 250, 284), conductance and area. This notation is necessary because so many variables are possible in screen manufacture – wire size being the most significant.

Weave of wire cloth and mesh count are two interesting design variables. The square and rectangular weaves are the types most often used.

DC Solid control can provide all kinds of shaker screens, please contact us if you have interest with it.

The most important method to remove solid is the vibrating screen

One method of removing solids from drilling mud is to pass the mud over the surface of a vibrating screen. Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud. Particles too large to pass through the screen are thereby separated from the mud for disposal.

Screening Surface. Screening surfaces used in solids control equipment are generally made of woven wire screen cloth, in many different sizes and shapes. The following characteristics of screen cloth are important in solids applications.

screens

Screens may be constructed with one or more LAYERS. NON-LAYERED screens have a single screen cloth mounted in a screen panel. These screens will have openings that are regular in size and shape. LAYERED screens have two or more screen cloths, usually of different mesh, mounted in a screen panel. These screens will have openings that vary greatly in size & shape.

Mesh is defined as the number of openings per linear inch. Mesh, can be measured by starting at the center of one wire and counting the number of openings to a point one inch away.

SIZE OF OPENING is the distance between wires in the shaker screen cloth & is usually measured in fractions of an inch or microns. Screens of the same mesh may have different sized openings depending on the diameter of the wire used to weave the screen cloth.

shaker screen

The smaller the diameter of the wire results in larger shaker screen openings allowing larger particles to pass through the screen. The larger the diameter of the wire, the smaller the particles that will pass through the screen Remember: It is the size of the opening in a screen not the mesh count that determines the size of the particles separated by the screen.

PERCENT OF OPEN AREA: is the amount of the screen surface, which is not blocked by wire. The greater the wire diameter of a given mesh screen, the less open space between the wires. For example; a 4 mesh screen made of thin wire has a greater percent of opening than a 4 mesh screen made of thick wire.

The open area of a non-layered, square or oblong mesh can be calculated and should be available from your screen supplier.

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