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Category Archives: shale shaker

China high quality shale shaker supplier

Shale shaker is the first-phase solids control equipment in the solids control system, which decides the performance of the whole solids control system, so it plays the most important role in the whole system.

shale shaker

The characteristics of shale shakers are: vibratory motion, amplitude and frequency, deck slope and number of decks of screens, and screening area .Range of models with up to 8.1 G on the screen deck rapid cutting transportation and efficient cuttings drying are assured even when drilling difficult formations.

shale shakers

DC Solid control can design all kinds of shale shaker according to users request. For example, with a deck adjustment angle range of -5 to +5 degrees which is adjustable while drilling (AWD) the screen deck angle can be varied quickly and easily to optimise the shakers performance as drilling conditions change.

DC shale shakers are naturally available in your operating voltage whether you are running 415 VAC 50 Hz or 600 VAC 60 or anything in-between.

Cost-effective Drilling fluid shale shaker from DC Machinery

Shale shaker is a hot sale product for a professional manufacturer of solid control equipment. DC Machinery can provide the most cost-effective shale shaker used for different area, such as HDD, Oil gas drilling, No dig project and ect.

Therefor, the DCS700-3 shale shaker is a very hot sales model in all DC shale shakers. In order to meets new and repeat clients urgently requirements. DC Solid control has 12 sets shale shaker in our stock. To adapt the bad economic market, all of our product have big discount. If you have request of solid control equipment, please contact at once, you will get the unexpected benefits.

shale shaker

Why the model of DCS700-3 shale shakers are saleable:
1. With big screen area and make materials got the better treating effect.
2. Hookstip screen tensioning type is more easy and convenient.
3. ts manually operated, adjustable while drilling (AWD) mechanism, designed for quick, easy deck adjustment, operates from -1° to +5° on the DCS700-3 shakers.
4. Larger treating capacity with reasonable price.

shale shakers

If you want learn more about linear motion or balanced motion shale shakers, please leave message in my blog or directly call or email adela.

Linear motion shale shaker and mud cleaner leave DC factory

Drilling fluid shale shaker is used in the drilling mud purification system 1 level solid control equipment.Drilling shale shaker is mainly used to get rid of the big solids particles in the mud from the wellhead back to the ground surface, it enables the mud to be reutilized.

Mud cleaner is the second stage mud equipment of solid control system. Mud Cleaner is a desilter unit that is used to remove sand particles which have a grain size of 20 microns or less.

shale shaker

All those solids that are not removed by a shale shaker are removed by a desander. Further the smaller size of granules lesser than 20 microns are removed by the desilter. Mud cleaners do not have any moving parts and the removal of sand and silt from the drilling fluid is done by the centrifugal force on the device.

This times DC Solid control shipped many sets linear motion shale shaker and mud cleaner to abroad. Meanwhile, The clients ordered a ZJ4000 solid control system now, and we will delivering it in next month. So please notice my blog, I will updating it once we delivery the solid control system.

 

The Most Important Oilfield Mud Equipment- shale shaker

Oilfield drilling is a complex process involving multiple pieces of equipment to ensure proper extraction, cleaning, and safety. While the variety of oilfield equipment used can at first be overwhelming, we’ve listed out the most important pieces to become familiar with. It plays an important role in reducing costs, accidents, and environmental impact.

shale shaker 1

The most important part of the solids control/separation system on a rig, shale shakers separate the “cuttings” (large solids) from the “mud” (drilling fluids). After the mud is separated, it is used to keep the drill bit cool.

shale shaker2

Ideally, these fluids can be reused more than once. This separation before the disposal of cuttings helps reduce drilling costs and environmental impact. Proper controlling of drilling fluids is correlated directly to the efficiency of all other downstream controlling equipment later in the process.

In order to supply the excellent shale shaker with high screening accuracy, low-energy and no dust pollution, DC Machinery controls quality strictly in each procedure.

Proper screen is important for shale shaker using

Shale shakers are devices that remove drill cuttings from the drilling fluid that is used for boring holes into the earth. Controlling the solids in drilling fluid is an important component of the cost of drilling, so research into improved shale shaker design is ongoing.

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system.

drilling fluid shale shaker

This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

shale shaker

Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids.

Improper screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

Drying shaker delivery to Russian used for drilling cutting treatment

DC Hi-G Dry Shaker is a linear motion shale shaker,on the one hand,it is used to recover the mud from drilling cuttings of the main shale shaker and hydrocyclone,so as to reduce the mud waste and drilling cost;on the other hand,it makes the the liquid/oil content in the drilling cuttings to as low as about 10%(w/w),for the purpose of reducing environmental pollution.

drilling fludi shale shaker

DC Solid control manufactured 2 sets drying shaker for Russian clients used fo drilling cutting treatment. DC High G Force Drying shaker is design for primary solids control and drying the cuttings from the primary solids control equipments, recover silts and ultra-fine sands, provide solids in a consistently stackable and conveyable form and requires no expensive chemicals or polymers. DC high G drying Shaker with Adjustable G force Up to 8.0 G.

shale shakers

Features and benefit of DC drying shaker
Low maintenance dryer reduces operational costs.
Wedgelok system allows for quick screen changes.
Centrifugal pump and spray bar unit built into the fluid recovery tank.
Single shaker unit is mounted in a four sided shale bin.
Dual Shaker unit is skid mounted for easy, cost effective transport.
Includes an auto-pump feature to prevent potential spills.

The drilling cuttings will be drying by the high G shaker, and fluids will be catched by the tank under the shaker, a centrifuge feed pump will take the fluids and feed to a high speed decanter centrifuge, after treatment by the high speed decanter centrifuge, the fluids can return back the active mud system for resue.

Development histry of DC Solid control shale shaker

Shale shakers are the first line of defense for a properly designed solids control system. Shakers have been used on drilling rigs since the 1940’s and are a significant part of the drilling process.

Shale shakers work by removing solids from drilling fluid as the mud passes over the surface of a vibrating screen. The liquid portion of the mud and solids pass through the screen while larger solids fall off the back end and are thus discarded.

shale shaker

Drilling fluids are a key aspect of the drilling process and often lubricate & cool the drill bit and take drilled cuttings from the borehole. Shakers still remain the backbone of any solids control system. As time has progressed, so have these technologies; more advanced and efficient designs have been cultivated including screen technology.

For more than 10 years, DC Solid control has manufactured effective solids control and waste management equipment. DC’s driving principal is to provide quality, dependable equipment. DC Solid control is an original equipment manufacturer (OEM) of shaker screens focused on today’s drilling contractor needs. Cleaner mud, increased productivity and screen life are key to any drilling operation.

DCS700-3 Linear motion shale shaker use specification

DCS700-3 Shale shaker is a most salable model of all DC shale shakers, which is the linear motion movement locus and with the large treating capacity and low maintenance cost.

DC manufactures is a wide variety of shakers. Whether it is a standalone unit or combined with our packaged recycling systems, DC Manufacture’s shakers are built to be reliable and durable. Although the shakers differ in geometric configuration, such as physical size, number of decks, number of screens, etc., the basic operations and maintenance principles remains the same.

shale shaker

The Linear Motion Shaker is the backbone of a primary solid/liquid separation system. It is designed to remove course solids from a liquid to be recovered or recycled. This can take the form of dewatering coal tailings in a mining operation, separation of cuttings from drilling mud,and/or the cleaning of wastewater in a waste treatment facility. It accomplishes this by using Linear Motion Vibrator Motors and a tight screening surface.

Linear Motion Shale Shaker is designed for various solid conditions. With advantages of high G-force, wide screen area, cost-effective, Linear motion shale shakers is an ideal facility to separate the drilling fluid in petroleum industry. There’re 4 models of linear motion shale shaker for options; DCS630-3, DCS850-2, DCS700-3, DCS585-1.

DCS850-2K shale shaker for CBM Project

This month, DC Solid control manufactured 2 sets DCS850-2K shale shaker for Indosine CBM( Coalbed Methane) project. The shaker also can be called vibration device. It is the first stage solids control equipment. Usually it can separate particals larger than 76 microns.

shale shaker

Specification parameter of DCS850-2K shale shaker:
1. Motor Power 2×1.5kw
2. Treating capcity: 80m3/h
3. Screen Qty: 2 panel 850×1250mm (40~200 mesh)
4. Dimension:  2260×1860×1380mm
5. Weight: 1280kg

As the optimized design and stable performance, linear motion shale shaker now is the most popular model applied by the drilling contractors. Matching with DC own designed and manufactured shaker screen of different mesh number.

DC linear motion shale shaker suites for customer’s various applications. Easy method to replace the screens greatly shortens the downtime. Shale shaker deck angle adjustable while running enable to achieve the proper solids conveyance and fluid end point. High G force and large screen area make sure the stable performance when treating the large flow drilling mud.

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