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Application Industries of the poorboy degasser/mud gas separator

Mud gas separator is commonly poor boy degasser. It captures and separates large volume of free gas within the drilling mud. If there is a “KICK” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare.

Mud gas separator located at downstream of the choke manifold is one of the important well control equipment that you need to focus. It separates gas out of the mud after the gas comes out of hole.

mud gas separator

DCZYQ series mud gas separator combined with the Flare Ignition Device can be used together to ensure the drilling process smoothly. Our separator is divided into normal pressure separator and pressure auto-control separator according to the pressure.

The Mud Gas Separator is mainly used to remove the enormous free gas from drilling fluids, including poisonous gases like H2S. Currently it is widely used in Drilling Waste Management, oil & gas drilling, trenchless HDD, city bored piling, Coal Bed Gas Solids Control System, Oil Mud Seperation, mining, Oil Sludge Dewatering Systems, Water Drilling, environment protection etc.

Desander for treatment of waste water industry

Desanders are used to remove suspended solids from liquid process streams. One of the primary applications is to improve the quality of waste water. Treatment of waste water normally involves multiple process steps to remove the impurities and ensure that the final effluent discharge is compliant to regulatory specifications.

desander

A desander has an entry port near the top on the side of the vessel, a hydrocyclone central component, and two discharge points (one on the top of the vessel and one on the bottom). The hydrocyclone is oriented so that the wide opening is at the top and the narrow opening at the bottom.

desanders

We offer highly technical expertise, excellent quality solid control equipment and a personalised approach to your business’ needs. We can easily combine our solutions to suit your specific business, compliance and investment requirements.

Mining equipment of mud cleaner use introduction

Mud cleaners are two-stage solids control equipment that are composed of several hydrocyclones mounted over a vibrating screen, known as a shale shaker. Mud cleaners are used to remove solids from drilling fluid and act as 2nd and 3rd phase solids control equipment.

The mud cleaner is designed to remove the drill cuttings while allowing the weighted fillers of the mud, commonly barite, to stay suspended in the mud. The cuttings, consisting of solids greater than 74 to 105 micrometers, are filtered out in the staged process of the mud cleaner.

cleaner

The first-pass solids control devices of the mud cleaner are the hydrocyclones which are mounted over the vibrating screen of the shale shaker. Several hydrocyclones are used to increase the flow rate of the mud. There is also a combination of varying sized hydrocyclones. Smaller cones, typically 4″ in diameter known as desilters, remove finer silt sized solids, while the larger cones typically 10″ in diameter known as desanders removed the coarser sand sized particles.

mud cleaners

The vibrating screen of the shaker is sized for the specific drilling operation. Lighter mud with lower solids content would use a finer screen while drilling fluid with higher solids content, known as weighted mud, would use a slightly coarser screen in order to ensure that the weighted fillers are not filtered out of the mud.

 

3 Sets ZJ40 mud system shipped to Russian

DC Machinery is a specialist provider of separation and filtration services to various markets ranging from the Oil & Gas and Petrochemical Industries to the provision of services to agricultural industries. DC Machinery is proud to offer an unrivalled fleet of decanter centrifuges to client requirements.

solid control system

Yesterday, DC Machinery shipped 3Sets ZJ40 mud system for Russian clients. The mud system mainly include 6 sets shale shakers, 3 sets mud cleaners, 3 sets decanter centrifuges, 3 sets vacuum degasser, mud agitator and centrifugal pumps.

oilfield equipment

Solid control equipment is used in drilling rig to separate the solids in the drilling fluid that are crushed by the drill bits and carried out of the well surface. Normally solids control system is consist of mud tank, shale shaker, vacuum degasser , desander, desilter, centrifuge ect.

DC Machinery strive to provide to its clients quality solid control equipment which provides better performance with minimum error.

 

Varies types and models of decanter centrifuges from DC Solid control

As the original manufacturer of decanter centrifuge, DC Solid control has designed and produced 4 main decanters over 10 models. The 4 Main decanters are RFD decanter centrifuge, VFD decanter centrifuge, DCLW 3-phase decanter centrifuge and Hydraulic decanter centrifuge.

decanter centrifuge

Among these four different decanter centrifuge, there are LW355*1257-N, Rate freq. LW520×1320-N, Rate freq. LW520 × 1924-N,?Variable freq. LW520×1320BP-N / Variable freq. LW520×1924BP-N, LW450 decanter centrifuge, LW630 decanter centrifuge, etc. You can find more details information about different decanter centrifuges In solid control company.

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Our Decanter centrifuge are used to process unweighted and weighted, water-based and oil-based drilling fluids (mud). Mechanical energy is utilized to increase the gravitational force exerted on solids that are present in the mud system.oilfield Decanting Centrifuge are able to apply over 3,000 G-forces on the liquid/solids mixture, which separates the heavier solids from the lighter solids. Additionally, high G-forces separate fine solids from liquid.

If you have request with the decanter centrifuges, please contact me freely.

The spare parts of desilter cones delivery to Singapore

The hydrocyclones also called cones are the most important parts of desander and desilters. Today, DC Solid control shippped 100sets desilter hydrocyclones to Singapore clients by Air.

desilter cones  (1)

Desilter cones are typically 4”, but some client will request 3”, 5” as well. So it is rather flexible on capacity configuration. Desilter can be fit with the bottom shaker or not. Or it can be combined with shaker and desander together to be the mud cleaner. We call desilter as the 3rd phase solids control equipment.

desilter cones  (2)

The 4″ drilling mud desilter cone with the features of Silt-sized solids removal (12 ~ 74 microns). 100% polyurethane hydrocyclone. 80 gpm per cone at 75 feet of head. Variable size apex inserts. Available with and without a ramp in the feed inlet. Flexible fast connection is available for user to assemble and compact design, small footprint.

Contact us if you have requirements of any sizes of hydrocyclones.

Oilfeild mud cleaners combination and functions

Mud Cleaner has the capability to process the entire drilling-fluid circulation volume, and remove drilled solids from weighted mud system; retaining expensive barite and liquids, and economically reducing hole problems associated with excessive drilled solids.

Drilling fluid passes through a series of hydrocyclones – either desander or desilter units that separate the fine, line particles from the heavy,coarse particles. Barite passing through the screen and returning to the active system.

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Desander with 10 inch cones,or 8 inch cones,or 12 inch cones act as the second phase drilling mud cleaning equipment.We have customized number cones desander for clients. Desander cleaning mud usually between 47-76 microns.

IMG_1387

Desilter with 4 inch cones,or 5 inch cones,act as the third phase mud cleaning equipment.Which clean out particles 15-45 microns.Mud cleaner is a combination of desander & desilter and with underfluids bottom shale shaker,which act as both desander and desilter function. Mud cleaner mainmum footprint of the equipments,and has big capacity for mud cleaning and treatment.

Drilling fluid shale shakers to Singapore port

Shale shakers remove large solids (typically larger than 75 microns) from drilling fluid. (Drilling fluid is also known as drilling mud due to its turbid appearance.) Drilling fluids lubricate and cool the drill bit and are therefore integral to any drilling process. Because fluids are expensive to produce, shale shakers improve a rig’s economy by stripping away cuttings for disposal before recycling the fluid.

drilling fluid shale shaker

Today, we shipped a DCS585-4 shale shakers to Singapore port. The shale shakers consist of vibrating sieves or screens which use force to advance the filtered mud through to the mud tank. During operation the inclination of the screen varies proportional to the flow rate of mud.

shale shakers

Shale shakers are important components integral to the drilling process and represent the first phase of solids control in drilling industries such as coal cleaning, mining, and oil and gas production. They are often considered one of the most important pieces of equipment in the solids control system, as the efficiency and performance of all subsequent components depends on the cleanliness of the treated drilling fluid.

If you have requirements of any types shale shakers, please contact DC Solid control.

Desander and desilter were tested in DC factory

In order to ensure the working efficiency of the desander and desilters. Our inspction department must test it in our workshop before delivery. Today, the desilter and desander were tested in the testing plate.

The desanders make separations between 40 and 100 microns and offer the flexibility ­­of mounting either one, two, or three 10” desander cones over a cone underflow pan. The underflow can be discarded or directed onto a vibrating screen for further processing. DC desanders are also available in vertical or inclined manifold stand-alone models, or for inclined mounting on our shakers.

desander desilter

The desilters are designed to remove silt-sized (20 to 74 microns) solids from drilling fluids. DC desilters are simple to operate and easy to maintain. Optional shutoff valves on each round desilter cone inlet permit individual cone removal and inspection without interrupting operation of the desilter.

desander

Besides, we send the working video of the desander and desilter to the user and got their satisfication. DC solids control produce the desander, desilter, centrifuge and complete line solids control equipment. Please contact us for the high quality product.

DC Mud cleaners combination and functions

Mud cleaner combines a hydrocyclone system (desander cone and desilter cone) with a shale shaker to help remove the fine drilled solids from the drilling fluid. It consists of a two-stage separation process that using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

Desander with 10 inch cones,or 8 inch cones,or 12 inch cones act as the second phase drilling mud cleaning equipment.We have customized number cones desander for clients. Desilter with 4 inch cones,or 5 inch cones,act as the third phase mud cleaning equipment.Which clean out particles 15-45 microns.

mud cleaner

DC solids control desilter unit features the reliable polyurethane desilter cones with a unique 20o taper angle (compare to the 15o taper angle on most other unit.) The twin-cone design provides a 50% greater capacity than other 4 inche (102mm) cones.

Anyhow, a customized quantity cone would be provided as per customer special request. DC mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.

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