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Cost-effective mud cleaner from DC Solid control for sale

Mud Cleaner is the second phase or the third phase solids control equipment, and it is the combination of desander, desilter and underneath shale shaker, so it can be called Desander and Desilter.

The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.

Oifield cleaners

The Mud cleaner  was used on many wells. In these applications, mud weights have ranged from 9.5 to 18.6 ppg. No well using the mud cleaner had a differential-pressure sticking problem. Many of the offset wells had experienced this problem, and the mud cleaner was used primarily to decrease the chance of getting stuck. The mud costs in these wells have varied above and blow the predicted costs.

The number of the desaner and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hyrocyclones assembly. Please contact us and our sales representative will give you an optimum solution for your system.

Centrifugal pump/feeding Pump China factory

Usually, oilfield centrifugal pump is a machine which converts mechanical energy into the kinetic energy of oilfield centrifugal pumped fluid for the purpose of transporting that fluid from one point to another.

But in order to be classified as a centrifugal pump, oilfield centrifugal pump needs to have two unique components: the first is a rotating disc with curved blade like vanes on it called an impeller, and the second is a specially shaped pipe called a volute casing which contains the impeller and the pumped fluid.

centrifugal pump

We have many model of the drilling fluid sand pump, the commonly used are SBSB8x6-14, SB6x5-12, SB5x4-12, SB4x3-12 and ect. Usually users selects the centrifugal pump is according to flow rate demand. Furthermore, the flow rate is related with motor power, head, electric system, the impeller size. Centrifugal pump in drilling mud process system is mainly power supply. And pump drilling fluid from mud tank to mud process equipment. Such as desander, desilter, or mud cleaner cones, decanter centrifuge.

sand pump

Besides, the pump working condition is rather hard by transferring drilling fluids with solid in for a long term. We need the bearing seal to be very reliable and steady. If you have request of any sand pump, please freely to contact DC Machinery.

Decanter Centrifuges in drilling mud cleaning system

Decanter Centrifuges are a key component in drilling mud cleaning on a Drilling Rig solids control equipment to the oilfield. To maintain drilling mud in an optimum condition results in less waste, reduced operating cost and a high efficiency of the total solids control system.

Separation point of decanter centrifuge is as fine as 2~7 microns. According to different rotation speed, there are high-speed and middle-speed centrifuges. It really plays an important role in lower mud density and bentonite recovery.

decanter centrifuge

Features Of DC Decanter Centrifuge
1. Bowl Cylindrical and the Conical section made of Duplex Stainless Steel 2205 by centrifugal casting. Other parts of the bowl assembly are made of stainless steel 316L.
2. Screw protection: Tungsten Carbide Tiles for longer life and easier replacement.
3. Screw flow distribution port and bowl solids discharge port protected by tungsten carbide alloy.
4. Easy to adjust liquid discharge weir height for flexible application.
5. Bowl assembly supported by the tighter belt for the protection of bearing in moving.
6. Pressurized EX Proof VFD control cabinet available.
7. Genuine SKF bearing for longer and reliable operation.

If you have interest with drilling fluid centrifuges, Please contact DC Solid control to get more info about it. DC Solid control company will be your best choice.

DC mud circulation system from China top supplier

The mud circulation system in any rig is as important to a drilling rig operation as the blood circulation system is to the human body.  Any mechanical or technical breakdowns in the mud system can immediately stop the drilling. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

Oil drilling Mud System normally including following mud tanks depends on the function of the mud tanks.: 

1) Silting mud tank ( Shaker Tanks)
2) Active Mud Tank
3) Suction Mud Tank
4) Mixing Mud Tank
5) Storage Mud Tank

drilling mud system

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application.

Compact structure shale shaker for HDD project

Shale shaker is a core equipment for drilling mud cleaning in HDD and Coal Bed Methan(CBM) application DC supply HDD shale shaker to match HDD drill rig and mud pump for drilling cuttings separation. HDD shale shaker is slightly different design with oilfield shaker because of mud conditions and transport difference.

DC holds DCZS852 and DCZS703 shale shaker as linear motion , DCPS852 and DCPS703 as balanced elliptical motion(BEM) for both HDD and CBM . Also for diamond drilling , rotary drilling, mining slurry separation.

shakes

HDD shaker use 3 decks shaker mostly for 500GPM or higher mud flow capacity because of shorter deck will allow shaker stay on shaker tank while inland transport without disassemble. But oilfield shale shaker normally use 3 decks or 4 decks shaker with buffer box back design to allow mud over flow to reduce mud speed but longer shaker decks which will be disassemble while inland transport.

shale shaker

HDD Shale Shaker Features
1. Non-explosion proof vibrator motors and electrical control panel for cost effective, oilfield shaker is explosion proof vibrator motors and electrical control panel.
2. Buffer box install on top of shaker deck and shaker skid but oilfield shaker buffer box installs on back of shaker deck for mud overflow.
3. 2 decks or 3 decks shaker is well used for HDD drill rig to suit mud flow capacity 100GPM to 1000GPM mud flow by 1 or 2 sets shale shaker.
4. Shale shaker, cyclones, centrifugal pump, mixers installs on one tank to make a system but oilfield tank system normally 2 – 7 tanks system with larger mud storage capacity.

DC build complete line HDD mud recycling system with standard model options 200GPM, 300GPM, 500GPM and 1000GPM mud flow capacity. Please contact us freely for HDD mud
recycling system inquiry.

DC Solid control mud tank design standards

DC solids control designs and manufactures various types of tank including mud tank, water tank, oil tank, etc. DC solid control mud tanks are usually used to install solids control equipment, storage mud, mixing mud, etc. It meets utility request of the drilling solid control system, mud plant and solid-liquid separation system. Below is the mud tank design specification and standards:

Mud Tank Walls Design:

The walls of each of the mud tanks (including partition walls) are to be constructed with 6 or 8mm crimped plates. Mud Tank bottoms, to be constructed with 8 mm thick plain plates, should be sloped gradually to a five degree towards the drilling mud tank cleaning doors to facilitate the mud cleaning process.

mud tank

Mud Tanks Construction Design:

The construction design of the mud tanks is very important to make it fit for the drilling rig mud circulation and also to be easily operated and running longer time in the oilfield.

tanks

Drilling mud tank Skid Design:

The mud tanks normally are mounted on three runner oilfield type skids fabricated from 300 mm H beams reinforced with suitable channels and angles. The ends of the skid normally project out from the tank by 300mm and curve upwards.

If you have special need of the mud tank size, type or material please detailed tell me. We can quote and manufacturing it according to your request..

DC Development a Dual motion shale shaker

Shale shaker is the first phase equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions.

DC now has a new development shaker could realize the vibration motion changing during running between linear motion and progressive elliptical motion with 2 vibration motors.

shale shakers

DC’s dual motion shale shaker  has 2 units vibrators, comparing with other brand dual motion shaker with 3 units vibrators, GN’s shaker is more cost competitive. The new-generation DC shale shaker combines balanced and progressive elliptical motion, enabling operators to switch motion “on the fly” as drilling conditions change. With a simple flip of a switch, the shale shaker shifts from the balanced elliptical to the progressive elliptical motion without the need to suspend or shut down operations.

shale shaker

Operators can change the type of motion required to either handle high volume or produce dryer cuttings, as drilling conditions dictate. The shale shaker is same with Mongoose PRO shale shakers. So if you want a shale shaker replacement Mongoose PRO shale shaker, please contact DC Solid control

Desander slurry separation treatment foundation for TBM

Desander separator equipment is widely used in the purification and recycling of slurry for the construction of hydropower , continuous concrete wall , slurry shield tunnel, etc. the equipment is increasingly becoming a necessity of civilized construction since it not only can cut down construction cost, but also can reduce the pollution of the environment.

desanding-plant-for-TBM

DC Machinery is a professional manufacturer for TBM desander slurry separation treatment. Today we will briefly introduce some of the compositions and features. DC’s TBM slurry separation plant is very efficient to process, separate and remove the excavated solids from the bentonite suspension- the mixture of water and thixotropic clay. And the cleaner fluid will be transferred back to the circulation system.

Now there are different sizes for the TBM slurry separation plant available, the small size includes: DCMS-500D (120m³/h), DCMS-1000D (240m³/h), DCMS-500M( 500m³/h), the large size includes: DCMS-900M( 900m³/h), DCMS-1200M(1200m³/h), DCMS-1400M (1400m³/h), DCMS-2000M (2000m³/h), DCMS-2800M (2800m³/h), DCMS-3600M(3600m³/h).

All the equipment including shale shaker, desander, desilter and decanter centrifuge are OEM from DC. All the configurations can be customized according to customer’s working conditions and needs.

DC solids control system provide you the full service

A drilling fluids recycling system is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated.

mud recycling system

As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

solid control system

DC solids control system ensures good and efficient treatment effects of removing solids particles and gas bubbles in oil and gas drilling fluids. We design and make detail technical drawing of the system customized according to clients’ special requirements and drilling site application.

In Oil and Gas Drilling field, DC technical engineer supply the drilling fluids treatment solution and customized the drilling mud control system for customs’ ZJ20/ZJ30/ZJ40/ZJ50/ZJ60/ZJ70 Drilling Rigs. if you have any questions, please send us the E-mail: adela@dcmudcleaningequipment.com our technical engineers will reply to you as soon as possible!

Where can you buy the best shale shaker in China

Shale shakers are widely used for treatment of drilling fluid, or mud, during drilling operations. The mud is pumped into the borehole to carry larger particles away from the bore and out the top of the borehole. The mud exiting the wellbore carries with it larger sand and shale particles that must be removed before the fluid is circulated back to the borehole.

The shakers use vibrating screens to separate these larger particles from the drilling fluid. The screens are constructed of stacked wire meshes, with the wire mesh that has the smallest openings on the top facing the mud. Particles collect on the screen as a filter cake. Vibration enhances the fluid flowrate through the screen and causes the cake to migrate along the screen surface to the exit.

shale shaker

DC solids control is an linear shale shaker manufacturer,linear motion shale shaker and mud shale shaker for oilfield solids control system. DC Solids Control designed by ourselves, including Balanced Elliptical motion Shaker and Mongoose shale shaker.All shaker screens can be fit on shakers by wedge blocks or hooks. We can according to customer’s demand, linear motion, or balanced elliptical motion and double-track movement.

DC solids control is the designed,selling,production,service and delivery of Chinese drilling fluids shale shaker manufacturers.We will provide the high quality shale shakers and best service.Your best shale shaker start from DC solids control.

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