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Iron Frame Box Mud Cleaner Prepared To Delivery To Port

DC Machinery has 3 sets mud cleaners will delivering to Port this morning. And the package of the mud cleaner is the iron frame box which is more safe for sea transportation.

mud cleaner

Mud cleaners remove fine drilled solids from weighted mud without excessive loss of barite and fluid. They have also proved valuable tools in closed systems and other dry location applications. These devices use a combination of desilting hydrocyclones and very fine mesh vibrating screens (120-400 mesh) to remove fine drilled solids while returning valuable mud additives and liquids back to the active mud system.

cleaners

Traditional mud cleaners use multiple 4 or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids. With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

The mud cleaners designed by DC Machinery was to combine the ruggedly constructed, dependable, high performance bottom shale shaker with the best hydrocyclone technology available today.

DC Mud Cleaner Group Designed For Foreign HDD Project

Mud cleaner group design is widely used for many projects, such as water drilling, HDD( Horizontal directional drilling), CBM (coalbed Methane) and piling project.

This month, DC Machinery designed a sets ofmud cleaner group for a foreign HDD project, the mud group flow is about 60m3/h, especificaly have the specification requirements to the motor and all electrical components.

mud cleaner unit

In HDD drilling mud cleaning system, sometimes there is a single tank, closed-loop system or a multi-tank mud system is required, DC Solids Control can develop the proper system to meet specific requirements. from small HDD (hirontal directional drilling mud system) to deep oil well drilling mud system.

We receipt any design accoring to uses request, like below:
1. All the equipment can be wired with 380v/50Hz, 415v/50Hz, 460v/60Hz as per the power supply conditions.
2. The mud tank can be skid mounted, trailer mounted or configured with jack up legs for easy transportation.
3. The mud tank is designed to be put into a 40 feet container to lower sea freight charges.

If you have interest with mud system, no water used for what industry, please contact me, there you will getting perfect service and professional technial guidenance.

Use DC Mud solid control system for HDD can help you save lot of money

Directional Drilling, or Horizontal Directional Drilling (HDD) is a technique by which pipe, duct or cable can be installed underground without disturbing surface structures and thereby avoiding the disruption caused by traditional open trenching methods.

mud equipment

Installations under motorways, waterways, railways, airport runways and SSSI sites are routine. Using the latest in tooling and mud technology, successful installations can be achieved in most ground formations.

mud system

Tangshan Dachuan Machinery provide large stock and perfect design of mud equipment for HDD project. Mud that is full of drill cuttings is abrasive and heavy. The DC ( is short for Tangshan Dachuan Machinery) solids control system can help you re-use or recycle the mud by mechanically removing the drill cuttings from the mud.

You get to drill longer and faster without using as much mud. It also cuts down on disposal cost by recirculating the newly cleaned mud from the DC Machinery. Every HDD drill should be operating with a DC solids control unit on site or you are just throwing money down the hole.

 

 

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

What should you know if you want to buy active mud system

Mud recycling systems were once considered optional equipment. Environmental regulations continue to become more stringent and we must all responsibly make a contribution to protect our fragile ecosystem.

Using mud recyclers are a valuable asset to drilling contractors, as well-conditioned drilling fluid can save resources, time and money by reducing the amount of water and chemicals needed by reusing your bentonite and water. This helps maintain borehole stability with consistent mud properties through the entire circulation of the fluid and you haul off mainly the drilled solids, not the entire mud returns, including the liquid.

DSC00147

Following are some of the questions to ask yourself before making your purchase:

1. Type of drill rig will you be using?
2. Length of your average bore?
3. GPM of my mud pump or do I need a mud pump on the recycler?
4. Type and size of shakers on the unit?
5. Shaker screen sizes and availability, what is “mesh size”?
6. How do I know if the recycler is working?
7. Purpose of hydrocyclones, and how are they rated?
8. Do I need a trash pump?
9. Parts, service and warranty?

mud system

These factors are important to know so that you use a recycler that is sized to clean the mud and protect the components on the rig, pump and cleaner. DC Solid control will helping you to solve all problesm. So if you want to buy mud sytsem, please contact

What is the definition and function of mud cleaners

A Mud Cleaner is a desilter unit that is used to remove sand particles which have a grain size of 20 microns or less. This is a hydroclone that operates on the basis of centrifugal force such that the mud with smaller particles is returned to the active system while the larger particles are discarded.

The primary function of a mud cleaner is to remove sand and silt from drilling fluids in the drilling rigs. The usual size of a desilter is 6 inches and above, however, the most common size is 10 inches.

cleaners

Mud cleaners are used mainly with oil- and synthetic-base mud where the liquid discharge from the cone cannot be discharged, either for environmental or economic reasons. Desilters as well as desanders are considered to be mud cleaners which are similar to each other with the only difference in the size of mud particles that are removed by the two devices.

mud cleaner

Desilters remove mud particle sizes which are 20 microns or lesser whereas desanders remove mud particle sizes from 50 to 70 microns. The installation position of desilter is downstream from the desander in the surface mud system.

All those solids that are not removed by a shale shaker are removed by a desander. Further the smaller size of granules lesser than 20 microns are removed by the desilter. Mud cleaners do not have any moving parts and the removal of sand and silt from the drilling fluid is done by the centrifugal force on the device.

Repeat order of JBQ7.5 Mud agitator for Pakistan

To keep both the mud uniformity and the suspension of solids, the mud agitator is used to agitate the mud consecutively and reliably.This agitator agitates the mud to make cuttings, silt and sand pass the solids control system without being precipitated onto the tank bottom.

DC Solid control got an repeat order of mud agitator from Pakistan old partner. They ordered 24sets JBQ7.5KW mud agitators. DCJBQ Series Mud Agitator combines compact design with high torque performance levels necessary for a uniformly suspended flow of drilled solids throughout the mud systems.

agitators

Powered by 1500RPM (4 pole) 7.5kw explosion proof motor and connected through heavy duty gear reducer, this agitator transfers high torque at RPM to Impeller to perform the most severe mud mixing conditions.

mud agitator

Impellers are available in three types viz. six blade mixed flow turbine type, four blade axial flow type and three blade twisted profile type to achieve highest performance in different site and mud conditions. Gear reducers are worm type or helibevel type depending on the choice of the user.

Available in various mud tank for sale from DC Mud equipment

DC Mud equipment company specializes in offering quality Industrial Mud Tank, which meets the variegated requirements of our clientele. These are appreciated for the features like high performance, efficiency, minimum maintenance, robust construction and cost effectiveness.
Available in various sizes and dimensions, these are customized according to the client’s specific requirements.

tank

Features of DC designed Mud tanks
1. Unibody design reduces manufacturing time and weight.
2. High tensile steel runners to improve life of skid
3. Exterior mounted stairs
4. Flip up level gage measuring zero to 32m^3. Optional digital level gauge as part of our site stability monitor package.
5. Fold up aluminum hand rails
6. Fibergrate top deck with optional anti-static guard.
7. Built in mini-degausser
8. Remote mount valve handles accessible from onto of the deck.

mud tank

DC Mud equipment Company is a leading manufacturer in the field of Engineering 20ft, 30ft, 40ft UN Portable ISO tank containers, HCL ISO tank container, storage tanks, transportation tanks, Tote tanks, Offshore tank containers, Offshore mixing tanks.

The double deck desilter unit used for drilling water site

The double deck shaker is usually a dual-function unit which can be used both as shale shaker and mud cleaner, the bottom shaker is taken as shale shaker to separate big solids, the best shaker is acted as desilter flow shaker. The double deck shaker with desilter is widely applied for the well drilling field.

double deck shaker

Double deck shaker with “desilter cone and founfation small tank

Fluids will firstly be pumped onto the bottom shaker, the shaker screen is small API number to separate the lar123ge particle from the fluid. Secondly, DC high effective centrifuge pump will transfer the fluid to desilter cone for second step process.

The top deck will handle the fluids from apex of de sander cone.. But the feeding type is very simple way in which can save the working space. Higher mesh shaker screen is applied on the shaker than de sander shaker. It is effective for the 250GMP and 350GPM capacity.

Besides abobve, the small unit includes a tank which is a base of the desilter and mixing material. To be as a professional manufacturer of mud equipment. DC Machiney can design all types mud system unit used for different areas, such as, oil& gas drilling, HDD, CBM, pilling project and ect.

 

Semi-finished Mud tank and desilter in DC Workshop

DC Solid control almost the production of the two mud tanks, mud hopper and desander equipment. The specification design equipment manufactured an American drilling company who are our new clients in OTC exhibition.

The requirements of the mud tank:

A Mud Tank is a container made from steel plate and steel tube with an open top for storing drilling fluids on a drilling rig. The small mud tank dimension, material and paint color all have specification request.

mud tank

The requirements of the mud desilter:

The desilter should has should be input pipeline, output line, bottom shaker, base frame, etc. Also there maybe without bottom shaker according to user’s demand. The technique specs should be from user’s requirement on treating capacity, actual operation environment, etc. Usually the desilter cone diameter is 4″. Presently, DC desilter mainly use PU material cones, and clamp type one. Furthermore, there can be desilter cone with bottom shale shaker or not.

desilter

Except oilfield desilter and tanks, DC Solid control can also supply oilfield drilling shale shaker,oilfield drilling decanter centrifuge, oilfield drilling mud desander, oilfield drilling mud cleaner, shaker screens and the complete set of various solids control systems.

 

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