Tag Archives: drilling mud agitator
JBQ series mud Agitator advantages and shortcomings
JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.
The advantages of mud agitators
1All kinds of the gear boxes and the combination of the impellers can adopt t most requirements.
2It is efficiency in the deep and big containers
3It can design the appropriate shearing force according to the requirements.
4It expose more liquid which touching the atmosphere, help cooling drilling fluid.
The shortcoming
1The drilling fluid in the different containers can’t be blended, the drilling fluid can’t be shifted.
2In most cases need power supply.
3It is maybe exist dead zone.
4It is need installed partitions
DC is a professional manufacturer of solid control system/equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of Creating the maximum values and the satisfaction for our clients.
A container of JBQ15 Mud agitator shipped to Pakistan
DC Solid control shipped 22 sets of JBQ15 Mud agitatot to Pakistan client last week. The end user is repeat client of our company from 2014. And this is the fifth order of JBQ15 Mud agitators.
Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank. DC Solid control is the famous and professional Mud Agitator Manufacturer and can produce the horizontal Mud Agitator and vertical Mud agitator.
Usually Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission 、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.The drilling mud agitator is an important components for DC Solids Control drilling fluids processing system.
DC Solids Control as a professional manufacturer for soilds control equipments, we have designed lots of high-quality products, and JBQ series Agitator is one of them.
DC Solids Control operate international oil gas drilling mud separation system sales,service,manufacturing,distribution serivce. Buy drilling fluid mud agitatorfrom China manufacturer.Your best mud agitator for drilling mud circulation system.
Drilling Mud Tank System Agitator China Manufacturer
Mud Agitator is also called Mud Tank Agitator and widely used in the mud solids control system. It is installated in slurry storage tanks or mud tank and to prevent drilling fluid solid Particles deposited in the mud tank.
Mud Agitators mix and agitate the drilling mud that is used to prevent solid particles from depositing in the circular tank. This is also used to stabilize the work of drilling fluid. The Impeller shaft present in the mechanical Agitator transforms mechanical power into fluid circulation. The Mud Agitator can be obtained from the Mud Agitator Manufacturer in China and are generally available in horsepower such as 5HP, 7.5HP, 10HP, 15HP, 20HP, 25HP and 30HP.
DC Solid control mud agitator features a “C” face motor couple to a rugged oilfield gearbox, which eliminates misalignment and troublesome couplings. This configuration promotes long motor and gearbox bearing life. Please contact with DC representative with your tank dimension and your detail requirement. We will recommend the right model with specification about the horsepower, impeller (size, type& quality), and shaft length etc to meet your requirement.
If you want to buy Mud agitators, please contact DC Solid control office to get more information about it.
Detailed specification of drilling mud agitator of DC Solid control
Drilling mud agitator, Supply drilling mud tank agitators for solids control system, DC drilling fluids agitator for mud system reliable quality,competitive price.
Specifications:
Low profile design to allow for positioning mud conditioning equipment over mud tanks. (Maximum overall height above tanks is 16 inches.)
Lightweight, but sturdy construction with the highest torque rating in the industry.
Available in 10, 15 & 20 hp models.
Oversized shaft bearings are used for longer gearbox life and lower maintenance requirements.
Cast iron housings are one-piece, reinforced and ribbed for extra strength.
Detachable impeller shaft for ease of servicing without disassembling unit.
Simple mounting. Mud Agitator base rests on tanks structural cross beams held by six bolts.
If you are currently looking for good performance mud agitator and solids control equipment supplier, DC Solids Control is your best choice.
Besides mud agitator, we also have advantage of shale shaker, decanter centrifuge, mud cleaner, desander, desilter, jet mud mixer, vacuum degasser, mud gas separator, flare ignition device, vertical cutting dryer, centrifugal pump, shear pump, screw pump etc. Looking forward to hearing from you!
Drilling mud agitator worked on the drill mud tanks
Drilling mud agitator is a device mounted on mud tank for agitating the drilling mud to prevent the drilled cuttings and fine solids from sedimentation. Nearly every large compartment of mud mixing and storage tank should be equipped with mud agitators to maintain the proper properties of drilling mud that will pump back to the borehole.
JBQ series mud Agitator, Less than 5.5 kW drilling mud Agitator adopts the blender cycloid speed reducer, and it is applied to the drug liquids mixing tank. This mud agitator has the advantage of compact structure so it occupies small area.
More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission、 the revolution is steady、it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW 、JBQ7.5kW 、JBQ11kW and JBQ15kW.
Please feel free to contact DC solids control for more information on mud agitator. Or for other equipment used in drilling fluid circulation system
Special design of DCJBQ Mud agitator from DC Solid control
DCJBQ mud agitators are an important part of the mud solids control system. TSC offers a variety of motor and impeller sizes to fit specific tank configurations.
The mud Agitator combines compact design with high torque performance levels necessary for a uniformly suspended flow of drilled solids throughout the mud systems.
Powered by 1500RPM (4 pole) explosion proof motor and connected through heavy duty gear reducer, this mud agitator transfers high torque at RPM to Impeller to perform the most severe mud mixing conditions.
Impellers are available in three types viz. six blade mixed flow turbine type, four blade axial flow type and three blade twisted profile type to achieve highest performance in different site and mud conditions.
Gear reducers are worm type or helibevel type depending on the choice of the user. Standard models are available in 20 H.P. & 10 H.P. capacity.
5 H.P. Chemical Mixer with inline gear reducer of 15:1 reduction with stainless steel impeller and impeller shaft is provided along with 5’ X 5’ X 6’ treatment tank is a single unit.
China JBQ Series mud agitator supplier
A Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. DC agitator is available in both horizontal and verticalconfigurations – sizes range from 5 to 30 HP. More than 7.5 kW Mud Agitator uses the turbo and worm gear speed reducer, with the large torque transmission, the revolution is steady, it works reliablely and has great merit. Common model of mud agitator is JBQ5.5kW, JBQ7.5kW, JBQ11kW and JBQ15kW.
Mud agitator mainly consists of explosion-proof motor, reducer, motor base and impeller assembly. Solid couplings are used to join motor with reducer, and reducer with impeller shaft. Four vanes are installed and welded to form the impeller.
Why we must use Mud agitator in drilling fluid cleaning system, and what effect of it: 1.Ensure mud additives are homogeneously mixed, preventing spot over treatment of chemicals, dilution water or weighting agents. 2.Prevents the pits from” gelling” by keeping the active mud system moving when the mud pumps are disengaged.3.When drilling with weighted mud, properly sized agitators will keep the weighting agents in suspension, minimizing solids from settling in corners or dead spots of the pit.
Meanwhile, mud agitator has fewer moving parts and can be maintained easily with inexpensive cost. Now, lots of excellent Mud agitator China manufacturer appeared. TangShan DC Machinery is a professional manufacturer of mud agitators, the following is the parameters of JBQ series mud agitator produced by DC Machinery. If you want to learn more about mud agitator and the whole solid control system( mud cleaning system) please contact us.
DC Solid control Mud agitator sales
Mud Agitator is used in surface mud systems to suspend solids and maintain homogeneous mixture throughout the system. A mechanical agitator is driven by an explosion-proof motor, coupled to a gear box that drives the impeller shaft. The impellers (turbines) transform mechanical power into fluid circulation or agitation. The objective is to obtain a uniform suspension of all solids.
Principle of mud agitators
Agitators play an important role in the surface treatment of drilling fluid. Impeller type mixers provide both axial and radial flow, which lowers mud costs and improves mud properties. Impeller-type mixers are basically low-shear and low energy, inexpensive to operate and easy to maintain. Low- shear mixers are used to suspend and mix mud additives minimizing particles size degradation and polymer shear.
Mud agitators serve three purposes:
1.Ensure mud additives are homogeneously mixed, preventing spot over treatment of chemicals, dilution water or weighting agents.
2.Prevents the pits from” gelling” by keeping the active mud system moving when the mud pumps are disengaged.
3.When drilling with weighted mud, properly sized agitators will keep the weighting agents in suspension, minimizing solids from settling in corners or dead spots of the pit.
Mud Agitator Features & Benefits
1. Helical-bevel gearbox
2. Explosion-proof electric motor
3. Able to process 20 ppg drilling fluid
4. Power available ranging from 2.2 to 22KW
5. Compact, quiet, smooth and easy to maintain.
If you have requirements of the mud agitator, please fell free to contact us, believe we will provide you the matural service and best price.
The auxiliary equipments for solids control system
Except to the shale shaker, desander, desilter, centrifuge and other mud cleaning equipments, the solids control system also including some auxiliary equipments.
1 Drilling mud agitator
Drilling mud agitator is used to stir and mix drilling fluid, prevent the drilling fluid solid particle deposit in the bottom of the cycle tank, and make the drilling fluid performance stable, mixture uniform.
2 Drilling mud gun
The function of drilling mud gun is depend on the nozzle produce the high speed liquid flow, impact the sedimentary solid phase in the bottom of mud tank so that it is suspended. At the same time, after a period of time of stopping the mud agitator, because of the sedimentary solid phase bury the impeller, so the mud agitator needed to restart, the mud gun can eliminate a part of resisting moment which produced by starting the agitator.
3 Hopper
In order to weight for the drilling fluid in drilling process or configurate a little drilling fluid, we generally install the weighted hopper near the suction tank, the discharge pipeline should reach to the hold-up tank and suction tank, so that deal with down hole accident timely.
4 Pipeline
When drilling middle-deep well, in order to deal with down hole accident timely, the arrangement of pipeline should make the drilling mud pump can pump the drilling fluid in hold tank quickly, the drilling fluid discharged from the hopper can be transported into the mud tank, and all of these depend on the pipeline and valve to control.
Drilling mud agitator mixer shaft
All parts which make the rotary motion, such as gear, mixer, etc, all of them must be installed in the shaft, for delivering motion and power. So shaft is one of the main parts of the machine.
Mixer shaft material
The choice of drilling mud agitator mixer shaft material, from stress and working conditions to make it safe, suitable, easy to manufacture and economic. The material of shaft should have enough strength, stiffness and toughness. In addition, in order to easy to manufacture, we also need to have excellent cutting processing skill, so that we usually use number 45 high-quality steel. For the low requirement mixer shaft, also can use Q235-A or number 35 steel.
Gland packing material
In the actual use, the most common dynamic seal have two kinds: packing seal and mechanical seal. Drilling mud agitator shaft belongs to low speed, low pressure, applicable is packing seal, the packing seal has the advantage of simple structure, easy to maintain and high reliability.
For adapt to requirement of agitator in different cases, the category of gland packing material are many. Which kind of material to choose mainly according to the mixer shaft spindle speed, operating temperature, operating pressure and chemical property of material.
In general, the material used to manufacture gland packing must meet the following requirements:
1 Should be resistant to the soaking and corrosion of medium and lubricant, and does not contain the material which can be swelled and weakened by medium and lubricant.
2 Should have enough flexibility, to absorb the design which can’t avoid shaft moving.
3 Under the situation of gland pressure is too tight, it still has running freely, will not produce destructive friction and heat performance.
4 Should have enough plasticity, under the packing gland compression can be adapt to the shape of shaft and seasoning function and for deformation.
5 Won’t bite or corrosion shaft.
6 Wear slow, rarely need to adjust and change.
Usually the materials used to make gland packing have fiber, metal and lubricant, etc. User can according to the specific work to choose.