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Tag Archives: Drilling Mud Cleaner

Iron Frame Box Mud Cleaner Prepared To Delivery To Port

DC Machinery has 3 sets mud cleaners will delivering to Port this morning. And the package of the mud cleaner is the iron frame box which is more safe for sea transportation.

mud cleaner

Mud cleaners remove fine drilled solids from weighted mud without excessive loss of barite and fluid. They have also proved valuable tools in closed systems and other dry location applications. These devices use a combination of desilting hydrocyclones and very fine mesh vibrating screens (120-400 mesh) to remove fine drilled solids while returning valuable mud additives and liquids back to the active mud system.

cleaners

Traditional mud cleaners use multiple 4 or 5cyclones, mounted over a vibrating screen, and are able to effectively process 400-600 GPM. The process capacity is limited by screen capacity and its ability to discard dry solids. With the introduction of linear motion vibrating screens, the capacity of the mud cleaner screen has been greatly increased. This, in turn, allows the use of additional hydrocyclones and higher, overall process capabilities.

The mud cleaners designed by DC Machinery was to combine the ruggedly constructed, dependable, high performance bottom shale shaker with the best hydrocyclone technology available today.

The reason why choose DC’S high quality mud cleaner for using

Mud Cleaner is the second class and the third class solid control equipment and widely used in drilling fluid circulation system. DC combination of mud cleaner include desander, deserter, pressure gage, hydrocyclone, bottom flow slot, shale shaker, stents and pedestal.

The characteristics of DC’S Mud cleaner is:

Have no control deceleration insitutionsm between the main into pipes and main out pipes there are spout in the pedestal, the screen located in the spout, it is easy to use and maintain, working reliable, can remove the harmful phase quickly, improve the performance of drilling fluid, meet the requirement of the new technology of high pressure spar.

mud cleaner

Advantages of DC’S Mud cleaners:

1. It is a necessary equipment of deep well and super deep well disposed the aggravation of drilling fluid, it can remove the super fine solid phase in aggravation of fluid.
2. It can effectively control the content of aggravation of drilling fluid, to prevent the pressure difference the post card, adhesion the post card and other accidents,reduce the bond issues of drilling string and the thickness.
3. Save the drilling cost.
4. Improved the drilling environment.

mud cleaners

DC Mud cleaners occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud. DC Solid control can design different flow mud cleaner which can equipped different Qty desander and desilter hydrocyclones on a pointed bottom shale shakers. Welcome to foreign and domestic users inquiry.

The mud cleaner produced by Bulgaria in the assemble phase

Now, the two sets of DCQJ250x2/100×8 mud cleaners are in the assemble phase. At the start of March, the Bulgria clients superadditionb ordered 2 sets mud cleaners and want to ship with the primary solid control system.

Mud cleaner is the second stage equipment of drilling fluid cleaning system mainly combine with bottom shaker, desander hydrocyclone and desilter hydrocyclones. DC Machinery used at home and abroad the most advanced mud cleaner production process, to ensure that the production of powerful, compact structure, convenient operation, easy maintenance of drilling fluid mud cleaner.

Following is the mud cleaners picture that took in our workshop:

mud cleaner

 

The integrated mud cleaner can integrate a group of desander and desilter on one shale shaker , the drilling fluid firstly pass the desander or desilter for separation , with overflow returning to the circulatory system and the bottom flow screened and treated by the shale shaker , if necessary , the shale shaker of the integrated cleaner could be used as the forestage shale shaker .

cleaners

DCQJ Series mud cleaner main body structure used on the two block layout , cyclone desander , desilter arrangement on the upper base is provided with a chute , chute arranged on shale shaker , which has the advantage of compact structure , occupies small space area . You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

All-in-one machine of mud cleaner China famous producer

Mud Cleaner is the second class or the third class solids control equipment which is the newest type to treat the drilling fluid. Mud cleaner mainly combines with desander,desilter and bottom shaker.

At the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker DC mud cleaner structure is compact, it occupys small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

mud cleaner

The mud cleaners are given a three-part coatings to maximize equipment life. Spare parts and consumables have been designed to ensure the lowest replacement cost & long-term product durability. The numbers of hydrocyclone device decided the productivity, and rotary flow quantity. DC Solid control can matched different Qty hydrocyclones according to users actual request to get the ideal treating capacity.

DC is a professional manufacturer of solid control system/equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.

Mud cleaner is in the course of manufacture in DC workshop

This month, DC solid control companys workshop was engaged in manufacturing 6 sets mud cleaners for Russian. This is a very urgently order for them, and request us to delivery in 20 days.

IMG_1182

Mud Cleaner is the second class and the third class solid control equipment which are combined from desander , desilter and underflow screen to treat the drilling fluid . It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

IMG_1185

The 6 sets mud cleaners are all composite of 16 pcs 4″ hydrocyclones and 2 pcs 12″ hydrocyclones, bottom shakers are DCS700-3 with long vibration motors which have the larger excitation forces can get the better treating efficiency than the short vibration motors.

DC Machinery used at home and abroad the most advanced mud cleaner production process, to ensure that the production of powerful,
compact structure, convenient operation, easy maintenance of drilling fluid mud cleaner. You are welcome to call DC Solid control to
get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.

Advantages of DC mud cleaners

A mud cleaner is a combination of desanders and/or desilters to remove drilled solids from mud. Drilling mud is fed to the inlet of the hydrocyclone (desander and/or desilter) to separate particles and the underflow passes to the fine screen mesh where in particles larger than barite are discarded and thrown away. In most drilling operations, a mud cleaner is installed in its mud systems. It is usually located in a mud tank in the same location as with the desilters.

Mud cleaner1

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker. DC mud cleaner structure is compact, it occupy small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

mud cleaners

Mud Cleaner has the following Specifications:

Mounted over different type shakers
2 – Explosion proof, 3 phase, 60hz, 1800rpm vibrators
2 – Panel, 3-panel or 4 -panel screening area
Explosion-proof starter control wired to both vibrators
Up to 10 ” desilter cones
Up to 2″ desander cones
Wedgelok system provides quick screen change
Manifold, cone unders pan and feed box
Marshmellows, wedges, deck rubbers, discharge flap
AWD Jacking Mechanisms
Low maintenance shaker

History of drilling fluid mud cleaner

Mud cleaner are a combination of hydrocyclones mounted above shaker screens with small opennings.

When mud cleaners were invented in 1971, main shale shakers on drilling rigs were eigher unbalanced elliptical or circular motion machines. The first screen at that time could separate solids only larger than about 177 microns from a normal drilling-rig circulating rate.

mud cleanerThe first mud cleaner was a combination of two 12 inch diameter and twenty 4 inch hydrocyclones mounted above a specially built, 5-foot-diameter, stainless steel, round swaco shaker. Even though the mud cleaner was invented for use with a weighted drilling fluid, the first application was on a well drilled using one of the first unweighted, potassium chloride drilling fluids, in a shallow, 2200-foot research well near Houston, Texas, in 1971.

The second mud cleaner was a bank of twenty 4-inch pioneer hydrocyclones mounted above another specially built 4-foot diameter, double deck, staubless steel, round Swaco shaker. The screens could be arranged in parallel or in series to process the underflow from the cones. This unit was placed on an exploration well in South Louisiana. A gas-bearing formation at about 11.000 feet contained an 11.0-ppg pore pressure.

When the mud cleaner was first introduced, many would try to decide whether to use a mud cleaner or a centrifuge. The problem with this decision is that mud cleaners don’t compete with centrifuges in solids removal. In weighted drilling fluids, mud cleaners are designed to remove drilled solids larger than barite( larger than 74microns). Centrifuges remove solids mostly smaller than most barite(less than 5 to 7 microns).

Drilling Mud Cleaner from DC Machinery

Mud CleanerCompared with the traditional desander and desilter, mud cleaner is the upgrade product. It belongs the second or third level solids control equipment in the drilling fluid solids control systems, it is the complex of hydrocyclone desander, hydrocyclone desilter and the shale shaker.

The structure of mud cleaner include desander, desilter, pressure pump, swirler, bottom flow slot, drilling fluid shale shaker, support and base. the characteristic is there is a control butterfly valve between the main inlet tube and drainpipe of desander and desilter, on the base there is a chute, the shale shaker is located on the chute. In the swirler, there are automatic sand blocking prevention equipment and bottom flow port regulation equipment.

Features & Benefits of DC Machinery‘s Mud Cleaner:
1 Polyurethane (PU) Material for desander and desilter cones.
2 Desander cones can be installed between one and three 10”desander cones, each cone can process 500GPM and makes a separation between 40 and 100 microns.
3 Desilter cones can be installed between eight and twenty 4”or 5”desilter cones,each cone can process 80 GPM, and makes a separation between 15 and 75 microns.
4 Mechanical Deck Adjustable while operation for reliable performance.
5 Compact design with small footprint, with top feed and wire feed two option.
6 Hook-strip shaker screen for fast screens changing with PWP and PMD screens.

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