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Tag Archives: drilling mud cleaning system

Solid control function in oil and gas drilling mud cleaning system

A typical drilling mud solids control system will employ a combination of shaker, hydrocyclone, mixing, pump and compartmentalized tank technologies. The shaker is vital to the solids control system and is considered the first line of defense.  Located directly downstream from the shaker will likely be a hydrocyclone assembly that will employ desilters, desanders or both. Though still considered rare, centrifuge-enable solids control systems are becoming more popular.  By adding a centrifuge, the solids control system will achieve the highest level of cut available within the market today.

Optimize fluid performance

Maintaining fluid properties is critical to improving drilling efficiency and overall performance. Predictable fluid densities and rheologies are critical in order to keep wellbore integrity intact, and effective solids removal is a key component to ensure fluid consistency. Baroid offers an extensive portfolio of shale shakers, screens, centrifuges, and dewatering technologies to extend the life of your fluids and maximize rates of penetration (ROPs).

Maximize solids removal and minimize cost

Effectively and efficiently removing unwanted solids helps to lower fluid dilution rates, decrease the volume of required additives, achieve higher flow rates, and reduce fluid degradation. This helps reduce the cost of maintaining fluid properties, and can decrease or eliminate the volume of solid and liquid waste that must be transported for disposal. We provide solutions that deliver maximum solids removal to help you minimize your operational expenses.

Engineered solutions for operational success

Using a process-driven solution design, we collaborate with you to identify the best solids-control approach to extract maximum solids in order to reduce disposal streams and return a high-quality drilling fluid to the active system. We strive to increase efficiency and maintain fluid consistency so you can keep your operation running smoothly.

Complete solid control system from China top Manufacturer

There’s no doubt that drilling fluids (or mud) play a crucial role in drilling activity and efficiencies today – cooling and lubricating drill bits, carrying drill cuttings to the surface, controlling pressure at the bottom of the well, and ensuring that the formation retains the properties defined for that well.

Oil Drilling Mud System is the a multi-tank mud system, it is also called solids control system, or mud circulation system for the oil gas drilling rigs. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

solid control system

The solids control configuration reduces the need for chemical additions to fluids and minimizes rates of dilution typically used when solids removal efficiency has not been optimized.

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application. If you have any request please contact us freely.

Advantages Of HDD Mud Treatment System from DC Solid control

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.

HDD mud system

Advantages of HDD Mud Treatment System:

1.Based on more than 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.

We also can design according to clients requirements, so if you have any questions please feel free to contact me. Our senior engineer will giving the most professional proposal and guidance.

DC solids control system provide you the full service

A drilling fluids recycling system is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated.

mud recycling system

As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

solid control system

DC solids control system ensures good and efficient treatment effects of removing solids particles and gas bubbles in oil and gas drilling fluids. We design and make detail technical drawing of the system customized according to clients’ special requirements and drilling site application.

In Oil and Gas Drilling field, DC technical engineer supply the drilling fluids treatment solution and customized the drilling mud control system for customs’ ZJ20/ZJ30/ZJ40/ZJ50/ZJ60/ZJ70 Drilling Rigs. if you have any questions, please send us the E-mail: adela@dcmudcleaningequipment.com our technical engineers will reply to you as soon as possible!

DC Mud system used for abroad Horizontal directional drilling

The preparation and recycling of slurry is a very complicated and crucial task in large Horizontal Directional Drilling (HDD) river-crossing project.

For many HDD project the drilling fluid system comprises a substantial portion of the HDD equipment and cost. The system is composes of both the equipment and the drilling fluids.

Mud system

Drilling fluid systems may consist of mixing systems, holding tanks, and cleaning system, Mixing system are used to mix the drilling fluid additives with water to make a mixture that is suitable for the specific HDD conditions.

DC Solid control to be as professional manufacturer to produce all kinds capacity of mixing system for 10 years. We have rich experience to design and manufacture 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for HDD and Piling Project. Contact us please if you have interest with it.

Merry Christmas day to new and old clients of DC Solid control

Christmas Day or Christmas is an annual commemoration of the birth of Jesus Christ, celebrated generally on December 25 as a religious and cultural holiday by billions of people around the world.

Now thanks all my clients kind supporting and understanding. We wish the merries of Chiristmas to you and your loved ones, and we wish you happiness and prosperity in the year ahead. Hope we will having further cooperation cooperation in 2019.

dc solid control

To be as a China professional manufacture of solid control equipment. DC Solid control supply good quality equipment, such as shale shaker, all kinds of replacement screems, desander, desilter, decanter centrifuges, agitator and mud tanks.

christmas-feature_759

We still working during Christmas day and new year, if you have urgently requirements, please feel free to contact us. Here you will getting most professional technical support and cost-effective equipment.

500GPM Solid control system for waterwell drilling project

China top supplier DC Solid control can provide a wide variety of linear and balanced elliptical motion shakers, mud cleaners, desanders, desilters, and centrifuges, each of which can be tailored to your requirements, from recycling to dewatering drilling fluids.

Now, our company are manufacturing a set of 500GPM solid control system for Egypt waterwell drilling project. DC Solids Control 500gpm mud system is functioning well there with Clients’ trailer. The client design along with fabricate the trailer in your area, meanwhile, we design the proper size mud system and also mount it on the trailer home.

mud cleaner

The mud system is by using two main equipment, shale shaker & mud cleaner . Each equipment is with dealing with capacity 500gpm.
Shale shaker DCS700-3 is with 3 panel shaker screen to remove the top solids up to 100microns.
Mud cleaner DCQJ200X1/100X8 with 1 set deck shaker as well as 8 each desilter cones to remove the solids approximately 30-50microns.

shale shaker

DC Solid control specialists also provide, for sale or rent, unitized recycling systems capable of cleaning drilling fluids at a rate of 150GPM to 1,000GPM (568l/min to 3,785l/min). In addition, we manufacture shaker screens that are compatible with every brand of solids-control equipment in the industry.

Optimization of Solids Control and Waste Management systems of China DC Solid control

There’s no doubt that drilling fluids (or mud) play a crucial role in drilling activity and efficiencies today – cooling and lubricating drill bits, carrying drill cuttings to the surface, controlling pressure at the bottom of the well, and ensuring that the formation retains the properties defined for that well.

solid controkl system

For many years, the maintaining of drilling fluids and the separation of rock particles was down to shale shakers. Through vibration and high G-forces, solids were filtered out for overboard discharge or for treatment on the rig or onshore. The cleaned mud was then incorporated back into the active fluid system and reused to drill the well.

Now, all drill rig site use solid control system to recovery the cleaned drilling fluid. The main solid control system include shale shakers, mud cleaners, decanter centrifuges, mud tanks, vacuum degasser, agitator and related equipment.

DC solid control is positioned to offer complete fluid solutions to our customers. Optimization of Solids Control and Waste Management systems with drilling fluids on a project provides our customers with economic and effective solutions to the most challenging drilling environments.

Repeat Self-Contained solid control system unit for Newzeland

A new order from Newzeland coming again in this month. The order is a mini solid control system used in CBM industry, and the same order with last year. The client said our product quality is the best one compared with other that they used before. So, the client decided to place the order again in the end of 2015.

solid control system

The Self-Contained solid control system mainly includes: 

1. A double deck mud cleaner which can be used as shale shaker and mud cleaner at the same time. The design can fully save the ares in the mud tank.
2. A Jet mud mixer placed in the frount of the tank to used for mixing slurry.
3. A SB4x3-13 sand pump with 15kw motor power to feed materials for hydrocyclone.
4. And a skid mud tank to overload all above mentioned equipment.

mud systems

DC Solid control also can design different flow solid control system for special drill locations. Our Self-Contained Mud Recycling System Models Including: 

DC-200G/ DC-350G / DC-500G / DC-500GL / DC-1000G /DC1000GL.
Assured customer service:We can send our experienced engineers for installation,and training up customer engineers.

DC Solid control is a professional china manufacturer of solid control system and equipment. Our solids control and recycling equipment and services keep your project and cost under control. Thanks for all who knew or did not know friends, Merry Christmas in advance.

 

How to debug drilling fluid

In different drilling site and different well depth need different drilling fluid content, so we should learn more something about
drilling fluid compound, following is the methods of drilling fluid compound.

Main advantages of polymer drilling fluid:

1. Drilling fluid density and content is lower,so is easy to improve drilling speed and have the small damage to the hydrocarbon
reservoir.
2. Property of drilling fluid shearing dilution. Under a certain pump discharge, the viscosity, shearing of annulus fluid is high, so
with the strong ability to carry cuttings; In the high shearing speed of the drill bit, the flow resistance is decreased which is in
favour of improve drilling speed.

3. Polymer treatment agents has the strong function of peridium and inhibition of dispersion.

drilling fluid

The methods of improving drilling fluid shearing.

1. Improve the solid content in drilling fluid.
2. Improve clay particle dispersion.
3. Add appropriate electrolytes( such as, NaCl、CaCl2, lime and ect.)
4. Add the water-soluble polymer compounds.

The methods of improving drilling fluid viscosity.

1. Improve solid phase particles.
2. Partial mesh structure is formed between solid particles.
3. Improve the solid dispersion.

The methods of reduce drilling fluid density.

1. Drilling fluid shale shaker, desander, mud desilter can remove the drilling cuttings, sand and other harmful solid phase to reduce
drilling fluid solid phase content and decrease density.
2. Add water to dilute.
3. Add a certain amount of foaming agent.
4. Using chemical flocculant to make parts solid particles coalescence precipitation and reduce the density.

 

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