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Tag Archives: drilling mud cleaning system

Four-stage purification system of solid control equipment

Mud cleaning system is mainly made of a group of store drilling fluid solid control tank and a group of equipment which rid of the solid phase in drilling fluid, solid control tanks which store drilling fluid are divided into circulating tanks and store tanks. Circulating tanks as a part of the ground cycle, there are shale shaker, vacuum degasser, deserter, desande and centrifugal on the surface of tank. The store tank is according to the need of drilling condition to allocated the different performance drilling fluid, or store drilling fluid which used for different drilling condition.

mud cleaning system

The purification process

The first level purification

The mud disposed in shale shaker. The allocation drilling fluid enter into the bottom well under the foundation of the drilling pump and carry drilling cuttings return the ground, through the elevated tubes enter into the shale shaker, the larger rock debris in drilling fluid are screened.

The second level purification

When drilling fluid have gas cutting, we can use vacuum degasser remove the gas which in the drilling fluid and can recovery the density of drilling fluid, steady the drilling fluid viscosity.

The third level purification

The drilling fluid is disposed by the 2level purification enter into the desander through the desander feed liquid pump, the harmful sold phase which the diameter is above 40-60um is separated in desander.

solid control

The fourth level purification

The drilling fluid is disposed by the 3level purification enter into the desilter through the desilter feed liquid pump, the harmful sold phase which the diameter is above 15-40um is separated in desilter.

The fifth level purification

The drilling is disposed by the 4level purification enter into the centrifugal through the centrifugal feed liquid pump, the small harmful sold phase particles are separated in centrifugal.

Usually, the 5 purification is working at the same time. If it works one equipment or several equipments, the parameters of the drilling fluid can meet the work requirements, it can work one equipment or several equipments. After the purification, drilling fluid can enter into the next common drilling cycle.

How to use the drilling fluid solid control system correctly

Before solid control equipment leave the manufacturer must be installed and debugged, so the installation of solid control system relate to the work and service life of drilling fluid solid control system, so we must master the quality.
We should accord the solid control system plane figure to install.

solid control system

Install the pavement railing and ground ladder among the tanks.
The drilling fluid mud gun pipeline and pure water pipeline all use the sebific duct which can bear the pressure, using thread union connection.
The remaining pipelines between the tanks use the elastic steel tube and thread union joint which can make steel pipe deviate the centre line 11°.
The medicine tank is installed front of 2 mark tank, adjusting the location, after using bolting fixed well, the exit end of medicine tank jut in the tank of bottom of drilling fluid.
Installation the elevated pipe and ladder, between well mouth and elevated adopt attracting sebific duct connection, the replenishment pipeline adopt the agnail pipe and rubber water hose connection.
Connecting drilling pump sail upstream water pipeline.
Installation the aggravating device and drilling fluid feeding liquid pipeline and climbing sebific duct.

Install solid control equipment.
After installation should be complete inspection, after passed examination can be debugged. The debugging equipment includes shale shaker, vacuum degasser, drilling fluid cleaner, drilling fluid centrifuge, shear pump, centrifuge feeding
liquid pump, drilling fluid mud gun and mud agitator.

Solid control function in oil and gas drilling mud cleaning system

A typical drilling mud solids control system will employ a combination of shaker, hydrocyclone, mixing, pump and compartmentalized tank technologies. The shaker is vital to the solids control system and is considered the first line of defense.  Located directly downstream from the shaker will likely be a hydrocyclone assembly that will employ desilters, desanders or both. Though still considered rare, centrifuge-enable solids control systems are becoming more popular.  By adding a centrifuge, the solids control system will achieve the highest level of cut available within the market today.

Optimize fluid performance

Maintaining fluid properties is critical to improving drilling efficiency and overall performance. Predictable fluid densities and rheologies are critical in order to keep wellbore integrity intact, and effective solids removal is a key component to ensure fluid consistency. Baroid offers an extensive portfolio of shale shakers, screens, centrifuges, and dewatering technologies to extend the life of your fluids and maximize rates of penetration (ROPs).

Maximize solids removal and minimize cost

Effectively and efficiently removing unwanted solids helps to lower fluid dilution rates, decrease the volume of required additives, achieve higher flow rates, and reduce fluid degradation. This helps reduce the cost of maintaining fluid properties, and can decrease or eliminate the volume of solid and liquid waste that must be transported for disposal. We provide solutions that deliver maximum solids removal to help you minimize your operational expenses.

Engineered solutions for operational success

Using a process-driven solution design, we collaborate with you to identify the best solids-control approach to extract maximum solids in order to reduce disposal streams and return a high-quality drilling fluid to the active system. We strive to increase efficiency and maintain fluid consistency so you can keep your operation running smoothly.

Complete solid control system from China top Manufacturer

There’s no doubt that drilling fluids (or mud) play a crucial role in drilling activity and efficiencies today – cooling and lubricating drill bits, carrying drill cuttings to the surface, controlling pressure at the bottom of the well, and ensuring that the formation retains the properties defined for that well.

Oil Drilling Mud System is the a multi-tank mud system, it is also called solids control system, or mud circulation system for the oil gas drilling rigs. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

solid control system

The solids control configuration reduces the need for chemical additions to fluids and minimizes rates of dilution typically used when solids removal efficiency has not been optimized.

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application. If you have any request please contact us freely.

Advantages Of HDD Mud Treatment System from DC Solid control

HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.

HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.

HDD mud system

Advantages of HDD Mud Treatment System:

1.Based on more than 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.

We also can design according to clients requirements, so if you have any questions please feel free to contact me. Our senior engineer will giving the most professional proposal and guidance.

DC solids control system provide you the full service

A drilling fluids recycling system is also a mixing system, and includes a centrifugal mixing pump, mixing hopper and mixing jets located on the bottom of the tanks/compartments to keep the drilling fluid agitated.

mud recycling system

As clean drilling fluid is returned to the drill via a centrifugal charge pump during drilling operations, drilling fluids return from the entry and/or exit pit are picked up via a trash pump and discharged over a scalping shaker that makes the initial coarse cut, removing large drill solids that can either settle to the bottom of the tanks or cause plugging problems with hydrocyclones.

solid control system

DC solids control system ensures good and efficient treatment effects of removing solids particles and gas bubbles in oil and gas drilling fluids. We design and make detail technical drawing of the system customized according to clients’ special requirements and drilling site application.

In Oil and Gas Drilling field, DC technical engineer supply the drilling fluids treatment solution and customized the drilling mud control system for customs’ ZJ20/ZJ30/ZJ40/ZJ50/ZJ60/ZJ70 Drilling Rigs. if you have any questions, please send us the E-mail: adela@dcmudcleaningequipment.com our technical engineers will reply to you as soon as possible!

DC Mud system used for abroad Horizontal directional drilling

The preparation and recycling of slurry is a very complicated and crucial task in large Horizontal Directional Drilling (HDD) river-crossing project.

For many HDD project the drilling fluid system comprises a substantial portion of the HDD equipment and cost. The system is composes of both the equipment and the drilling fluids.

Mud system

Drilling fluid systems may consist of mixing systems, holding tanks, and cleaning system, Mixing system are used to mix the drilling fluid additives with water to make a mixture that is suitable for the specific HDD conditions.

DC Solid control to be as professional manufacturer to produce all kinds capacity of mixing system for 10 years. We have rich experience to design and manufacture 200GPM, 350GPM, 500GPM, 800GPM, 1000GPM, 1500GPM, 2000GPM mud flow as well as desander mud plant (50 100 200 M³ H) for HDD and Piling Project. Contact us please if you have interest with it.

Merry Christmas day to new and old clients of DC Solid control

Christmas Day or Christmas is an annual commemoration of the birth of Jesus Christ, celebrated generally on December 25 as a religious and cultural holiday by billions of people around the world.

Now thanks all my clients kind supporting and understanding. We wish the merries of Chiristmas to you and your loved ones, and we wish you happiness and prosperity in the year ahead. Hope we will having further cooperation cooperation in 2019.

dc solid control

To be as a China professional manufacture of solid control equipment. DC Solid control supply good quality equipment, such as shale shaker, all kinds of replacement screems, desander, desilter, decanter centrifuges, agitator and mud tanks.

christmas-feature_759

We still working during Christmas day and new year, if you have urgently requirements, please feel free to contact us. Here you will getting most professional technical support and cost-effective equipment.

500GPM Solid control system for waterwell drilling project

China top supplier DC Solid control can provide a wide variety of linear and balanced elliptical motion shakers, mud cleaners, desanders, desilters, and centrifuges, each of which can be tailored to your requirements, from recycling to dewatering drilling fluids.

Now, our company are manufacturing a set of 500GPM solid control system for Egypt waterwell drilling project. DC Solids Control 500gpm mud system is functioning well there with Clients’ trailer. The client design along with fabricate the trailer in your area, meanwhile, we design the proper size mud system and also mount it on the trailer home.

mud cleaner

The mud system is by using two main equipment, shale shaker & mud cleaner . Each equipment is with dealing with capacity 500gpm.
Shale shaker DCS700-3 is with 3 panel shaker screen to remove the top solids up to 100microns.
Mud cleaner DCQJ200X1/100X8 with 1 set deck shaker as well as 8 each desilter cones to remove the solids approximately 30-50microns.

shale shaker

DC Solid control specialists also provide, for sale or rent, unitized recycling systems capable of cleaning drilling fluids at a rate of 150GPM to 1,000GPM (568l/min to 3,785l/min). In addition, we manufacture shaker screens that are compatible with every brand of solids-control equipment in the industry.

Optimization of Solids Control and Waste Management systems of China DC Solid control

There’s no doubt that drilling fluids (or mud) play a crucial role in drilling activity and efficiencies today – cooling and lubricating drill bits, carrying drill cuttings to the surface, controlling pressure at the bottom of the well, and ensuring that the formation retains the properties defined for that well.

solid controkl system

For many years, the maintaining of drilling fluids and the separation of rock particles was down to shale shakers. Through vibration and high G-forces, solids were filtered out for overboard discharge or for treatment on the rig or onshore. The cleaned mud was then incorporated back into the active fluid system and reused to drill the well.

Now, all drill rig site use solid control system to recovery the cleaned drilling fluid. The main solid control system include shale shakers, mud cleaners, decanter centrifuges, mud tanks, vacuum degasser, agitator and related equipment.

DC solid control is positioned to offer complete fluid solutions to our customers. Optimization of Solids Control and Waste Management systems with drilling fluids on a project provides our customers with economic and effective solutions to the most challenging drilling environments.

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