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Tag Archives: drilling mud system

Drilling Mud mixing system from China top manufacturer

DC Solid control is the leading manufacturer of effective fluid recycling systems. DC Solid control can designed for drilling contractors with Mini, Midi, and Maxi-Class rigs operating in the trenchless, mining, water-well, geothermal, foundation drilling, and microtunneling industries.

Our mud system is a self-contained unit that can mix and recycle drilling mud as well as handle spoils, for exceptionally cost-effective production. And it’s the only mud recycler you can transport full of fluid—one of its many cost-efficient features that no competing models can claim.

mud recycling system

Main features of mud mixing systems are:

Smallest footprint offering highly efficient logistics
Dual tank option
Can be build in a trailer
Easy operation and maintenance
Agitation by means of Venturi, in-tank Nozzle system and submersible agitators (some models)
Quickest rig-up and rig-down times
Standard equipped with waterfilter
Thick steel piping
CE certification of conformity is included, as well as a maintenance manual. Units can be coated in your company colour.

mud system

DC Solid control also can design and manufacture all kinds capacity mud mixing system according to users request. Please contact us if you have interest with us.

Small treating capacity DCMC200 mud recycling system for sale

Some users need small treating capacity mud system in their drill site. To meet their requirements DC solids control developed a new product- mini Mud system, model DCMC200. It can meet the requirement for the clients who do not need so large treating capacity, but want to find an economic way to separate big solids from the drilling fluids. Which save more cost with user.

Mud system

The DCMC 200MINI mud system include below equipment:
1. DCS752 shale shaker with unit treating capacity 264gpm, 2 screen panels with total screen area 1.35m2, G-force 6.3G adjustable, total power of this shaker is only 1.0KW, and total weight 800 kgs. Based on these parameters, we called it mini shale shaker.
2. A feeding pump for the above shaker which flow capacity is 40m3/h, We choose SB3X4-11KW
3. A small mud tank dimension is about 3x2x2m

As the leading manufacturer for oil gas drilling mud system, DC Solid control provide all kinds of mud system can meet you all kinds certificate requirements. Please contact us to tell us your requirements. We can design all your need.

DC mud circulation system from China top supplier

The mud circulation system in any rig is as important to a drilling rig operation as the blood circulation system is to the human body.  Any mechanical or technical breakdowns in the mud system can immediately stop the drilling. DC oil drilling mud system is available for different oil drilling rig sizes from 250HP to 3000 HP with different capacity.

Oil drilling Mud System normally including following mud tanks depends on the function of the mud tanks.: 

1) Silting mud tank ( Shaker Tanks)
2) Active Mud Tank
3) Suction Mud Tank
4) Mixing Mud Tank
5) Storage Mud Tank

drilling mud system

Oil drilling mud system including following solids control equipment:

1) Shale Shaker for primary solids control 100 microns.
2) Desander for second phase solids control of cuttings 40 microns.
3) Desilter for third phase solids control of cuttings 20 microns.
4) Decanter Centrifuge for the 2-7 microns fine solids separation.

As the leading manufacturer for oil gas drilling mud system, DC Solids Control products is certified by ISO, Europe CE, and Russia TP and TC. The explosion proof standard can be IEC Ex, or ATEX certified for developed countries for Zone 1 and Zone II application.

Desanding Slurry treatment system from DC solid control

Desanding Slurry treatment system is a desander which is a piece of drilling rig equipment designed to separate sand from the drilling fluid. Abrasive solids which can not be removed by shakers can be removed by it. The desander is installed before but after shakers and degasser. We are a desander manufacturer and supplier in China.

desander plant

Features:
1.High mud handling capacity, sand can be removed efficiently.
2.The polyurethane screen has many advantages such as easy operation, low trouble rate, convenient installation and maintenance
3.The adjustable vibrating force, angle and mesh size of the vibrating screen enable the equipment possess a high screening efficiency.
4.Energy saving efficiency is significant since the power consumption of the vibrating motor is low.
6.The abrasion and corrosion resisting feeding pump has advantages such as advanced centrifugal designing, optimal structure, stable operation and convenient maintenance.
7.The hydraulic cyclone with advanced structural technology can efficiently separate sand from slurry. Moreover, it features in light weight, corrosion and abrasion resisting material, so it can work stably in the worst condition without maintenance.

desander system

DC Solids Control also provides customized mud systems based on customers’ special demands. If you have some particular work need to do, please feel free to connect
us

400GPM mud system package from DC Machinery

The drilling mud cleaning system are required in oil well drilling,horizontal drilling,the mud cleaning system fuction is for preparing clean mud for drilling rig. The mud system is engineer designed to clean, recycle and mixing drilling mud in one mud tank package.

mud system

DC400GPM mud system Packaged Mud Recycling System comes standard with a dual-deck 4-panel linear motion shaker. Featuring (6) 4” hydrocyclones capable of providing 400 gpm of processing capacity. Hydrocyclone discharge flow dividers, a personal restraint and deck access package, three dedicated centrifugal pumps, and a triple- axel trailer with a mechanical 4-point jacking system make this the perfect system for rigs smaller than 100,000-pound push/pull capacities.

Its small footprint and quiet operation make it useful in urban and suburban locations. It is also designed to offer durability in regular off-road use, towed behind heavy equipment.

Please contact DC Machinery if you want other capacity mud system for your drill rigs.

DC Compact mud system shipped abroad used for bored pile

As a China mud treating system provider, DC Solids Control manufactures various standard mud systems and customized mud systems to meet customers’ demands. DC mud systems now have been largely used in oil and gas drilling, HDD, Trenchless, Bored Pile Drilling, TBM, CBM etc.

Recent days, DC Solid control shipped 3 sets mud system to Turkey market for the Bored Pile fields. DC compact mud system just has one treating desander or desilter mounted on the top of a small mud tank. It’s equipped with one centrifugal pump to feed the mud into those cyclones. And the bottom shaker is used to separate out finer solids.

compact mud system

DC Solids Control is one of the most famous mud treating system manufacturer that come from overseas. At first DC Solids Control met severe competitiveness in turkey, but DC Solids Control final won customers with the excellent cost effective feature.

DC professional is always devoted to provide the best quality products for customers. Welcome to your inquiry of any type mud system to DC solid control, there you will getting more chance for your project.

Why use drilling fluid during drilling working

Drilling fluids are used extendively in the upstream oil and gas industry, and are critical to ensuring a safe and productive oil or gas well.

During drilling, a large volume of drilling fluid is circulated in an open or semi-enclosed system, at elevated temperatures, with agitation, providing a singnificant potential for chemical exposure and subsequent health effects.

Drilling fluids have a continuous liquid phaseand are modified with various chemical additives, both liquid and solid, to align the performance of the drilling fluid to the drilling conditions. However, all fluid types must possess some common characteristics.

drilling fluid sytsem

Drilling fluids are key requirements in the vast majority of drilling operations. The main functions performed by drilling fluids are to:

1. Provide a barrier for well control.
2. Remove cuttings from the well bore as they are produced.
3. Maintain drill cuttings in suspension when drilling circulation is stopped.
4. Maintain formation stability and pressure on the formation.
5. Control fluid loss through filtration.
6. Cool and lubricate the drill bit and string.

Meanwhile, drilling fluid has large solid phase and chemical agent which can pollute environment and influence drilling performance, that need a unit eliminate the solid phase and chemical agent. Solid control is the specialized unit process the drilling fluid and with good working efficiency. If you want learn more about solid control system, welcome to contact us.

Solids control system structure

With the development of well drilling technology, drilling fluid solid control system plays an important role in drilling operation, various kinds of solid control systems emerged at the right moment, no matter how to change the type of solid control system, it’s basic function will not changed. It is depend on organic combination of mechanical removal equipment, drilling fluid storage tanks and other auxiliary equipments to accomplish the basic function.

         

Solids control system including:

1 Drilling fluid trough system in tank, between each adjacent tank have drilling fluid trough to connect, every bin in each drilling fluid tank are installed a set of drilling fluid board, can control the drilling fluid direction expediently and quickly at any time.

2 Drilling pumps suction system, drilling pumps are used for delivering drilling fluid. The suction pipelines of pumps are composed of pipeline in tank, valve and connection, can through the change valve to realize drilling pump natural suction.

3 Weighting system, the weighting process is composed of weighting pump, weighting funnel and relevant pipeline, valve.

4 Shear system, shear process is composed of one shear pump, one shear funnel, a set of shear gun and matching pipeline, valve and connection. Can meet the preparation and transportation of medicine.

In addition, solids control system is also including drilling mud gun pipeline system, clear water pipeline system, tank bottom connection pipeline system, etc.

Drilling fluid for drilling mud cleaning system

Drilling deeper, longer and more challenging wells has been made possible by improvements in drilling technologies, including more efficient and effective drilling fluids. Drilling fluids, also referred to as drilling mud, are added to the wellbore to facilitate the drilling process by suspending cuttings, controlling pressure, stabilizing exposed rock, providing buoyancy, and cooling and lubricating.

Drilling mud is circulating fluid during complete well drilling. It is mixed with fluid, solid and chemical. In past long period, we used to call drilling fluid as “slurry”. Actually it’s not exactly right. The solid particle in the drilling mud can be divided into harmful solid and useful solid two parts.

Using drilling mud protects the stability of a borehole by controlling variables such as friction and pressure. Different mud are needed for different circumstances, and the selection and formulation of mud is managed by a mud engineer. This engineer determines the correct viscosity level for the drilling mud, and adjusts factors such as density of the mud as well. Water, oil, and gas-based mud can all be used, with products ranging from true mud made with materials like bentonite clays to synthetic drilling fluid.

The functions of drilling fluid

Bring drilling cuttings out to clean well bottom. Decrease abrasion enhance efficiency.

Balance well wall pressure. Avoid pollution to oil and gas layer.

Control ground pressure to prevent blow out and keep drilling fluid out of pollution.

Cool down and lubricate drilling bits and pipe. Increase their usable life.

Make drilling cuttings suspend avoid sticking of tool.

Share partial weight of drilling pipe decrease lifting system load.

Transfer hydraulic power efficiently for drilling tools.

Supply information for drilled site to well logging get detail data in the pit.

Drilling fluid hydraulic power to break down stones.

The drilling fluids system is also called drilling mud system. For oil drilling, the main function is solids control or separate out drilling cuttings, mix drilling fluid, storage clean mud. Finally make drilling fluid circulated. After system finish purification work the drilling fluid will be cleaned and used circularly. As per well drilling deeper and deeper the drilling fluid will correspondingly change property.

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