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Tag Archives: Dual motion shale shaker

DC Development a Dual motion shale shaker

Shale shaker is the first phase equipment uses in drilling mud primary solids control system. According to different processing result and mud condition, the operator may choose the shale shakers with different vibration motions.

DC now has a new development shaker could realize the vibration motion changing during running between linear motion and progressive elliptical motion with 2 vibration motors.

shale shakers

DC’s dual motion shale shaker  has 2 units vibrators, comparing with other brand dual motion shaker with 3 units vibrators, GN’s shaker is more cost competitive. The new-generation DC shale shaker combines balanced and progressive elliptical motion, enabling operators to switch motion “on the fly” as drilling conditions change. With a simple flip of a switch, the shale shaker shifts from the balanced elliptical to the progressive elliptical motion without the need to suspend or shut down operations.

shale shaker

Operators can change the type of motion required to either handle high volume or produce dryer cuttings, as drilling conditions dictate. The shale shaker is same with Mongoose PRO shale shakers. So if you want a shale shaker replacement Mongoose PRO shale shaker, please contact DC Solid control

Shale shaker design and screen panels

Shale shakers are devices that remove drill cuttings from the drilling fluid that is used for boring holes into the earth. Controlling the solids in drilling fluid is an important component of the cost of drilling, so research into improved shale shaker design is ongoing.

shale shakers

Shale Shaker Design

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system. This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

Shale Shaker Screen Panels

Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids. Improper screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

Double deck shale shakers shipped to Pakistan

Double deck shale shaker is also popular as the obvious advantages on performance. Recent days, DC Solid control shipped 3 sets double deck shale shakers to Pakistan clients.

double deck shale shaker

The most popular shale shaker model is single deck, as it is easier for operation and maintenance. Double deck shale shaker is also popular as the obvious advantages on performance. Below are some of the advantages of double deck shale shaker.

1) With the same bottom screen areas, the double deck shale shaker can handle more capacity. The double deck shale shaker can utilize big opening screens on the top deck for pre-separation, and then use a normal size or even finer size on the bottom deck.
2) The double deck shale shaker means 2-step separation, it can recovery more drilling fluids and it is more clean. With the same handling capacity, the top deck can remove the bigger size cuttings, and then the bottom screens can use a finer size screens for a better separation result.
3) Although the double deck shale shaker owns more screen quantity per unit, but as on the top deck, operators can use big opening steel screens to remove big cuttings, the big opening steel screens can last for a much long time compared with traditional wire mesh screens.

Please feel free to contact DC solids control for more detail. Or you need price on such items? Call us now for special discount!

The Most Important Oilfield Mud Equipment- shale shaker

Oilfield drilling is a complex process involving multiple pieces of equipment to ensure proper extraction, cleaning, and safety. While the variety of oilfield equipment used can at first be overwhelming, we’ve listed out the most important pieces to become familiar with. It plays an important role in reducing costs, accidents, and environmental impact.

shale shaker 1

The most important part of the solids control/separation system on a rig, shale shakers separate the “cuttings” (large solids) from the “mud” (drilling fluids). After the mud is separated, it is used to keep the drill bit cool.

shale shaker2

Ideally, these fluids can be reused more than once. This separation before the disposal of cuttings helps reduce drilling costs and environmental impact. Proper controlling of drilling fluids is correlated directly to the efficiency of all other downstream controlling equipment later in the process.

In order to supply the excellent shale shaker with high screening accuracy, low-energy and no dust pollution, DC Machinery controls quality strictly in each procedure.

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

A batch of DC Solid control equipment delivery to Kazakhstan

Is the same time in last year, we deliveried 60 sets submersible slurry pump and 2 sets diesel tanks for the Kazakhstan. In Oct, 2016, the clients re-ordered 3 sets mud cleaners and 3 sets linear motion shale shakers.

slurry pump


Linear motion shale shaker in this orders:
No special request, the shale shaker is the most salable in DC solid control, it is DCS700-3 shale shakers. The shale shaker with larger vibration force and quick replacement shaker screen advantages, which is wormly received by Russian and Kazakstan drilling site users.

Mud cleaner in this order:
The bottom shaker of the mud cleaner is still DCS700-3 have the advantages of above. And matched the cycloidal 4″ hydrocyclone group. It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

shale shake  mud cleaner

You are welcome to call DC Machinery to get more infos about the shale shaker, mud cleaner and customized trencless drilling solid control system drilling cutting waste management system. We are appreciated to supply the cost-effective products and service for you.

Inventory Of DCS630-3 Linear Motion Shale shakers sold at a sharp discount

Shale shakers are an important and first step processing equipment of solid control system. Meanwhile, there are many types and models shale shaker sold in morden market. But the most popular one is the linear motion shale shaker.

DCS630-3 linear motion shale shaker is one of the active demand model of DCS Series shale shakers. To meet users urgent request, DC Workers manufactured many sets of DCS630-3 shale shakers and enjoy at a sharp discount.

shale shaker

Features of DCS630-3 shale shakers:

1. 2.36m2 large screen area greatly improve the treating effect.
2. More easy to change shaker screen of wedge tension device.
3. Adopt world famous brand Italy OLI brand motors.
4. Heat treatment of the complete shaker deck.Surface painting with heavy anticorrosion to extend the service life of shale shaker.

In addition to the above shale shakers, DC Solid control also can manufacture dual or thribble shale shaker according to clients’ requirements. If you have interest with us or have requirements of other mud equipment, please contact us.

The reason why double deck shale shaker sold well

Drilling fluid shale shaker has more and more types with the high requirements of different clients. Now, a type of shale shaker was warmly receipted by foreigns. DC Machinery as a fast growing solids control manufacturer have started design and manufacture double deck shaker.

double deck

DC Machinery double deck shale shaker has the same features with famous international brands. But there are much more difference with qty of screens . We use 3 panels on upper deck and same screen for 3 panels for down side deck. This design maximized the screen area and working effect. This also use 2 high power vibrator motor to help for good vibrating performance.

shale shaker

Advantages of DC Machinery double deck shale shaker:

1. Double deck shale shaker has the large treating capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shaker screen.

2. Double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

3. Larger vibration motor power with the greater vibration force to get better treating effect.

DC Machinery double deck shale shaker is used as a first stage treatment machine, normally top deck with gap screens and bottom deck with larger mesh screen to boost separation performance. We also can deisgn it accorsding to your special needs.

linear motion shale shaker engineered for optimal solids removal

The continuous liner motion shale shaker system engineered for optimal solids removal .Drilling fluid shale shaker is the primary processing equipment in solids control system, used for separating larger cuttings from drilling mud, and it plays an important role in protecting drilling fluid performance.

A high G shaker benefits are:

Increased stoke length
Increased solids trajectory
Improved convey rate
Increased handling capacity
Increased ability to screen finer and faster
Improved screen efficiency and screen LIFE.

shale shaker

Maximum flow rate of a screen is directly related to the open area that mud can FLOW THROUGH and the open area that mud can flow through and wire thickness. Two screens with the same openings and with different wire dimension will have different flow CAPACITIES.

The screen with the smaller wire diameter will have a greater flow capacity and also a shorter LIFE. selection of best screen depends on money , conditions of hole , mud dilution , drilling time and amount of solids in mud.

We use cut point for SCREENS. The phase “d50 cut point is 69 microns “ means that 50% of the 69 microns particles will be rejected and 50 % will pass through the screen or “16d cut point is 49 microns “ means that 16% of the 49 microns particles will be rejected and 84% will pass through the screen .

Due to the reduced open area from the increase wire diameters, the screen nominal opening must be increased to maintain sufficient capacity . these relatively coarser screens cause solids to increase in the mud system . So, dilution requirement s and mud cost will increase.

Why more and more users select DCS shale shakers

Shale shakers are components of separation equipment used in many industries, such as coal cleaning, mining, oil and gas drilling. They are the first phase of a solids control system on a drilling rig, and are used to remove large solids (cuttings) from the drilling fluid.

Following the severe environment requirements and mud cost limitation, more and more drill site start to use shale shaker to separate the solid phase which decides performance of the whole solids control system.


Features & Benefits of DCS Linear Motion Shale Shaker

1. G-forces linear motion up to 7.4 G(adjustable depending on the situation).
2. Greater drilling fluid treating capacity.
3. Able to process heavier solids loads
4. Enhances cuttings processing volume.
5. AWD device from -1°~5°.
6.Wedge shaker screens fixed system to easily change the screens.
7. Hook-strip screens can be PMD and PWP screens.

shale shaker

DCS series linear motion shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand.

Besides, we not only can provide featured shale shakers, but also can design all kinds of other solid control unit( desander, desilter, vacuum degasser, decanter centrifuge, centrifugal pump, agitator, mud tank and ect). If you want to learn more about it, please contact us.

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