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Tag Archives: Dual motion shale shaker

The Most Important Oilfield Mud Equipment- shale shaker

Oilfield drilling is a complex process involving multiple pieces of equipment to ensure proper extraction, cleaning, and safety. While the variety of oilfield equipment used can at first be overwhelming, we’ve listed out the most important pieces to become familiar with. It plays an important role in reducing costs, accidents, and environmental impact.

shale shaker 1

The most important part of the solids control/separation system on a rig, shale shakers separate the “cuttings” (large solids) from the “mud” (drilling fluids). After the mud is separated, it is used to keep the drill bit cool.

shale shaker2

Ideally, these fluids can be reused more than once. This separation before the disposal of cuttings helps reduce drilling costs and environmental impact. Proper controlling of drilling fluids is correlated directly to the efficiency of all other downstream controlling equipment later in the process.

In order to supply the excellent shale shaker with high screening accuracy, low-energy and no dust pollution, DC Machinery controls quality strictly in each procedure.

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

A batch of DC Solid control equipment delivery to Kazakhstan

Is the same time in last year, we deliveried 60 sets submersible slurry pump and 2 sets diesel tanks for the Kazakhstan. In Oct, 2016, the clients re-ordered 3 sets mud cleaners and 3 sets linear motion shale shakers.

slurry pump

 

Linear motion shale shaker in this orders:
No special request, the shale shaker is the most salable in DC solid control, it is DCS700-3 shale shakers. The shale shaker with larger vibration force and quick replacement shaker screen advantages, which is wormly received by Russian and Kazakstan drilling site users.

Mud cleaner in this order:
The bottom shaker of the mud cleaner is still DCS700-3 have the advantages of above. And matched the cycloidal 4″ hydrocyclone group. It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

shale shake  mud cleaner

You are welcome to call DC Machinery to get more infos about the shale shaker, mud cleaner and customized trencless drilling solid control system drilling cutting waste management system. We are appreciated to supply the cost-effective products and service for you.

Inventory Of DCS630-3 Linear Motion Shale shakers sold at a sharp discount

Shale shakers are an important and first step processing equipment of solid control system. Meanwhile, there are many types and models shale shaker sold in morden market. But the most popular one is the linear motion shale shaker.

DCS630-3 linear motion shale shaker is one of the active demand model of DCS Series shale shakers. To meet users urgent request, DC Workers manufactured many sets of DCS630-3 shale shakers and enjoy at a sharp discount.

shale shaker

Features of DCS630-3 shale shakers:

1. 2.36m2 large screen area greatly improve the treating effect.
2. More easy to change shaker screen of wedge tension device.
3. Adopt world famous brand Italy OLI brand motors.
4. Heat treatment of the complete shaker deck.Surface painting with heavy anticorrosion to extend the service life of shale shaker.

In addition to the above shale shakers, DC Solid control also can manufacture dual or thribble shale shaker according to clients’ requirements. If you have interest with us or have requirements of other mud equipment, please contact us.

The reason why double deck shale shaker sold well

Drilling fluid shale shaker has more and more types with the high requirements of different clients. Now, a type of shale shaker was warmly receipted by foreigns. DC Machinery as a fast growing solids control manufacturer have started design and manufacture double deck shaker.

double deck

DC Machinery double deck shale shaker has the same features with famous international brands. But there are much more difference with qty of screens . We use 3 panels on upper deck and same screen for 3 panels for down side deck. This design maximized the screen area and working effect. This also use 2 high power vibrator motor to help for good vibrating performance.

shale shaker

Advantages of DC Machinery double deck shale shaker:

1. Double deck shale shaker has the large treating capacity. The wide-meshed shaker screen on top deck can separate most big size solids before the mud enter into the bottom deck. It greatly reduce the load of bottom shaker screen.

2. Double deck shale shaker can separate the drilling mud or drilling cuttings more dryer. As there are 2 times shale shaker separation.

3. Larger vibration motor power with the greater vibration force to get better treating effect.

DC Machinery double deck shale shaker is used as a first stage treatment machine, normally top deck with gap screens and bottom deck with larger mesh screen to boost separation performance. We also can deisgn it accorsding to your special needs.

linear motion shale shaker engineered for optimal solids removal

The continuous liner motion shale shaker system engineered for optimal solids removal .Drilling fluid shale shaker is the primary processing equipment in solids control system, used for separating larger cuttings from drilling mud, and it plays an important role in protecting drilling fluid performance.

A high G shaker benefits are:

Increased stoke length
Increased solids trajectory
Improved convey rate
Increased handling capacity
Increased ability to screen finer and faster
Improved screen efficiency and screen LIFE.

shale shaker

Maximum flow rate of a screen is directly related to the open area that mud can FLOW THROUGH and the open area that mud can flow through and wire thickness. Two screens with the same openings and with different wire dimension will have different flow CAPACITIES.

The screen with the smaller wire diameter will have a greater flow capacity and also a shorter LIFE. selection of best screen depends on money , conditions of hole , mud dilution , drilling time and amount of solids in mud.

We use cut point for SCREENS. The phase “d50 cut point is 69 microns “ means that 50% of the 69 microns particles will be rejected and 50 % will pass through the screen or “16d cut point is 49 microns “ means that 16% of the 49 microns particles will be rejected and 84% will pass through the screen .

Due to the reduced open area from the increase wire diameters, the screen nominal opening must be increased to maintain sufficient capacity . these relatively coarser screens cause solids to increase in the mud system . So, dilution requirement s and mud cost will increase.

Why more and more users select DCS shale shakers

Shale shakers are components of separation equipment used in many industries, such as coal cleaning, mining, oil and gas drilling. They are the first phase of a solids control system on a drilling rig, and are used to remove large solids (cuttings) from the drilling fluid.

Following the severe environment requirements and mud cost limitation, more and more drill site start to use shale shaker to separate the solid phase which decides performance of the whole solids control system.

shakers

Features & Benefits of DCS Linear Motion Shale Shaker

1. G-forces linear motion up to 7.4 G(adjustable depending on the situation).
2. Greater drilling fluid treating capacity.
3. Able to process heavier solids loads
4. Enhances cuttings processing volume.
5. AWD device from -1°~5°.
6.Wedge shaker screens fixed system to easily change the screens.
7. Hook-strip screens can be PMD and PWP screens.

shale shaker

DCS series linear motion shale shaker absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series shale shaker can meet customers’ variable demand.

Besides, we not only can provide featured shale shakers, but also can design all kinds of other solid control unit( desander, desilter, vacuum degasser, decanter centrifuge, centrifugal pump, agitator, mud tank and ect). If you want to learn more about it, please contact us.

Which industry need shale shakers

Shale Shaker is a solids removal linear separator. The Shale Shaker is mounted onto a steel skid and consists of essentially four elements:

1.Weir Tank (possum belly w/wedge-type by pass
2.Shaker Screen Basket
3.Skid with tank
4.Electrical (including motors and starters)

shale shaker

DCS shale shaker is normally capable of screening 80-130m3 per hour. This figure will vary depending on the amount of solids in the mud, the type of mud and the temperature of the mud.

Shale shakers are essentially vibrating sieves that remove drill cuttings – most often shale – from a rig’s circulating drilling fluid. Basic designs feature large wire cloth screens that shake or vibrate drill cuttings off the screens as fluid flows back into the mud system and down the well bore.

shale shakers

DC Solid control has 3 and 4 panel Linear motion shale shakers meet the needs of solids separation in a large number of different industries. To name a few, Drilling, (whether it be used in Oil and Gas as a primary or drying shaker, Water Well, or HDD), Dredging, Mining and Dewatering for waste disposal.

DCS700-3 shale shaker is in inventory

Shale shaker is the first class solid control equipment in the drilling fluid circulating system. Shale shaker is divided into linear motion, elliptical motion, circle motion shale shaker according to the movement locus.

shale shaker

We all known,  linear motion shakers are widely used in the word with its unique features. DC Solid control absord abroad advanced features and domestic mature technology to develop the shale shaker.

DERRICK shaker

 

Recent days, DC Solid control manufactured 20 sets DCS700 shale shakers, 16 sets shale shakers are for Russian, and the rest of 4 sets are in inventory. If you have interest to know more about it please send inquiry to us.

Clients feedback of DC Linear motion shale shaker

Shale shakers are the primary solids separation tool on a rig. After returning to the surface of the well the used drilling fluid flows directly to the shale shakers where it begins to be processed. Once processed by the shale shakers the drilling fluid is deposited into the mud tanks where other solid control equipment begin to remove the finer solids from it.

shale shakers

At present commonly used shale shaker is the linear motion shale shaker. The linear motion shale shaker uses two motors vibrate in-phase for separation. The electric vibrator and the electric equipment in the electric control system are imported explosion proof appliances. The linear motion shale shaker is constituted by five parts: foundation, screen case, mud case, dip angle regulation equipment, electrical control system.

shale shaker

One Australia clients choose DC linear shaker because of it’s better performance . They used Kem-Tron shaker and other equipments before but now choose DC linear motion shaker. We manufactured the mud cleaner to work together for this clients too. The clients said” DC linear motion shale shaker and system is the most economical and we will using DC Solid control system in all our rigs”

If you want to know more about DC Solid control, please contact us soon.

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