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Tag Archives: High quality mud cleaner

Using Importance Of Mud cleaners For Unweighted Drilling Fluids

The purpose of the mud cleaner is to remove drilled solids larger than barite. Mud cleaner could be useful cleaning facility at many filed of mud management.

The principal use of mud cleaners has always been the removal of drilled solids larger than barite. Sufficient drilling fluid bypasses shale shakers so that even with 74-micron (API 200) screens on the shakers, many drilled solids are removed from a weighted drilling fluid.

mud cleaner

Using of mud cleaners is the removal of drilled solids from unweighted drilling fluids with a very expensive liquid phase—such as the initial application with the potassium chloride drilling fluid.

In this case, the underflow from desilters is screened to remove solids larger than the screen opening. Solids and liquids pass through the screen and remain in the system. This is beneficial for nonaqueous drilling fluids as well as saline water–base drilling fluids.

DC Machinery manufactured 2 sets mud cleaner for a foreign client

This month, another 2 sets mud cleaner will arriving to Xin Gang Tian Tin port. The model of the mud cleaner is DCQJ200x2/100×4 and will used for oil& gas drilling.

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. DC drilling mud cleaner are combined from Desander, Desilter and an Underflow Screen, at the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter.

Mud cleaner

The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.

mud cleaners

DC Machinery used at home and abroad the most advanced mud cleaner production process, to ensure that the production of powerful, compact structure, convenient operation, easy maintenance of drilling fluid mud cleaner.

Linear Motion Mud cleaner in DC warehouse enjoy a discount sale

Linear motion mud cleaner are the best technology available for screening solids. Our mud cleaner are made inhouse using the best materials and manufacturing processes available. We offer models available in scalping, desanding, and desilting configurations.

For urgently requirements, DC Solid control manufactured many sets with different treating capacity and flow mud cleaner in warehouse and enjoys a discount sale in earlier 2017.

mud cleaner

Drilling mud cleaner is also called Desander and Desilter assembly,which is the combination of desander,desilter and an underflow screen. Namely,mud cleaners consists of a two-stage separation process using a combination of hydrocyclones mounted over a shale shaker to operate as a single unit.

In oilfield solids control,drilling mud cleaners are very efficient for oil gas well drilling mud purification system. Mud Cleaners are one of the important equipment for solids liquid separation system.

All-in-one machine of mud cleaner China famous producer

Mud Cleaner is the second class or the third class solids control equipment which is the newest type to treat the drilling fluid. Mud cleaner mainly combines with desander,desilter and bottom shaker.

At the same time Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker DC mud cleaner structure is compact, it occupys small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

mud cleaner

The mud cleaners are given a three-part coatings to maximize equipment life. Spare parts and consumables have been designed to ensure the lowest replacement cost & long-term product durability. The numbers of hydrocyclone device decided the productivity, and rotary flow quantity. DC Solid control can matched different Qty hydrocyclones according to users actual request to get the ideal treating capacity.

DC is a professional manufacturer of solid control system/equipment in china. We will provide our client high quality products with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.

Advantages of DC mud cleaners

A mud cleaner is a combination of desanders and/or desilters to remove drilled solids from mud. Drilling mud is fed to the inlet of the hydrocyclone (desander and/or desilter) to separate particles and the underflow passes to the fine screen mesh where in particles larger than barite are discarded and thrown away. In most drilling operations, a mud cleaner is installed in its mud systems. It is usually located in a mud tank in the same location as with the desilters.

Mud cleaner1

Mud Cleaner is the second class and the third class solids control equipment which is the newest type to treat the drilling fluid. Mud cleaner has the higher cleaning function compared with separated desander and desilter. In addition to the reasonable design process, it equals another shale shaker. DC mud cleaner structure is compact, it occupy small space and the function is powerful. Mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

mud cleaners

Mud Cleaner has the following Specifications:

Mounted over different type shakers
2 – Explosion proof, 3 phase, 60hz, 1800rpm vibrators
2 – Panel, 3-panel or 4 -panel screening area
Explosion-proof starter control wired to both vibrators
Up to 10 ” desilter cones
Up to 2″ desander cones
Wedgelok system provides quick screen change
Manifold, cone unders pan and feed box
Marshmellows, wedges, deck rubbers, discharge flap
AWD Jacking Mechanisms
Low maintenance shaker

Working process of mud cleaner

Sand trap is a tank that usually sits underneath the shale shakers. Flow from the shale shakers goes into the sand trap. The purpose of the sand trap is to give temporary protection to the rest of the system if a shale shaker screen splits. In this case, the larger solids will settle in the sand trap, and they can be later dumped through a large butterfly valve on the bottom of the sand trap.

A hydrocyclon is a simple but ingenious bit of kit no moving parts. It is comprised of a cone with a small hole at the bottom end. At the top of the cone is an inlet pipe, positioned so that mud entering the cone does so in such a way that is swirls around the inside diameter. An outlet pipe exits upwards, but the bottom end of this pipe sticks into the top of the cone.

hydrocyclone

As mud moves round the inside of the cone op, it eventually comes back to the inlet pipe position, where more mud is coming in. This forces the mud stream downwards, into the cone. As the cone gets narrower, the fluid speed has to increase to a ccommodate the flow rate. Very high centrifugal force are exerted on the fluid stream, so the heavier solids particles will move towards the outside of the fluid stream.

mud cleaner

As the fluid stream nears the bottom, pressure builds up to the point where the fluid changes direction and starts back upwards, spiraling up inside the descending mud, which stays close to the cone inside surface. The solids particles, being heavier, cannot change direction so readily and are ejected at the bottom of the cone. The cleaned mud stream exits at the top of the cone, out of the overflow opening.

Large cones process larger volumes of mud and remove larger particles. Smaller cones process smaller volumes but can remove finer particles. Most rigs will have a set of 3 or 4 large cones, around 12″ diameter at the top. These are called desanders because they remove particles of sand grain size. Most rigs will also have a set of perhaps 16 or 20 small cones, 4″ diameter at the top. These are called desilters because they remove particles of silt grain size.

Drilling mud cleaner China manufacturer

A main function of drilling mud cleaner is eliminate the solid particles whose particle size is bigger than the barite, and recycle the barite in drilling fluid.

Practice has proved, drilling mud cleaner has the following advantages:

1 It can control the solid content in weighted drilling fluid effectively, prevent differential pressure sticking of tool.

2 It is the requisite solids control equipment for disposing weighted drilling fluid in deep well or extradeep well. It can eliminate solid particles from weighted liquid, and also can recycle the barite and liquid phase.

3 It can save the drilling cost.

4 Improve the well site environment.

DC Machinery is a professional manufacturer of  solids control equipment. The mud cleaner produced by DC Machinery has the following features:

1 The main structure of mud cleaner can be divided into two parts, the desander and desilter are installed on the upside. The base is equipped with the chute, and a shale shaker is installed on the chute. The structure is compact, and occupies small space.

2 Between the main inlet pipe and outlet pipe is equipped with butterfly valves, can adjust the work numbers of desander and desilter at any time, easy to operate and maintain.

3 The feed port adopts tangent feed, smooth transport, for improving separation efficiency. The inner surface of mud cleaner is smooth, and the flow channel is rational.

4 Different numbers of hydrocyclones of desander and desilter can be matched according to the requirement of customers.

More informations please come to DC Machinery  official website.

 

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