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Tag Archives: linear motion shale shaker

Drilling fluid shale shakers to Singapore port

Shale shakers remove large solids (typically larger than 75 microns) from drilling fluid. (Drilling fluid is also known as drilling mud due to its turbid appearance.) Drilling fluids lubricate and cool the drill bit and are therefore integral to any drilling process. Because fluids are expensive to produce, shale shakers improve a rig’s economy by stripping away cuttings for disposal before recycling the fluid.

drilling fluid shale shaker

Today, we shipped a DCS585-4 shale shakers to Singapore port. The shale shakers consist of vibrating sieves or screens which use force to advance the filtered mud through to the mud tank. During operation the inclination of the screen varies proportional to the flow rate of mud.

shale shakers

Shale shakers are important components integral to the drilling process and represent the first phase of solids control in drilling industries such as coal cleaning, mining, and oil and gas production. They are often considered one of the most important pieces of equipment in the solids control system, as the efficiency and performance of all subsequent components depends on the cleanliness of the treated drilling fluid.

If you have requirements of any types shale shakers, please contact DC Solid control.

Shale shaker design and screen panels

Shale shakers are devices that remove drill cuttings from the drilling fluid that is used for boring holes into the earth. Controlling the solids in drilling fluid is an important component of the cost of drilling, so research into improved shale shaker design is ongoing.

shale shakers

Shale Shaker Design

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system. This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

Shale Shaker Screen Panels

Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids. Improper screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

DCS700-3 the most popular model shale shaker

Shale shaker is the first line solid control equipment for drilling fluid separation system. Meanwhile, there are many types of shale shaker produced by DC Solid control.
shale shakers
Linear motion shale shakers typically consist of steel shaker screen or fine mesh shaker screen with various mesh sizes, two vibration motors, pedestal lifting device and ect. In oilfield industry, linear motion shale shakers are widely used. DCS700-3 long vibration motor shale shakers are designed and promoted by world famous solids control maker.

Advantages of DCS700-3 Linear motion shale shakers:
1. Hookstrip stainless steel PMD and PWP screens.shaker screen prolong its service life.
2. Designed for 3 or 4 panel screen according to users request.
3. Powered by two Famous Brand OLY Super G vibrating motors
4. Its manually operated, adjustable while drilling (AWD) mechanism, designed for quick, easy deck adjustment, operates from -1° to +5° on DCS700-3 shale shakers.

DC Solid control is capable of providing customers with many solid control equipment, these are not the only types of shale shakers, we also produce all kinds of mud cleaners, 2 or 3 phase decanter centrifuge, and drilling waste management. If you want to know about us, please contact me.

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

Drying shaker delivery to Russian used for drilling cutting treatment

DC Hi-G Dry Shaker is a linear motion shale shaker,on the one hand,it is used to recover the mud from drilling cuttings of the main shale shaker and hydrocyclone,so as to reduce the mud waste and drilling cost;on the other hand,it makes the the liquid/oil content in the drilling cuttings to as low as about 10%(w/w),for the purpose of reducing environmental pollution.

drilling fludi shale shaker

DC Solid control manufactured 2 sets drying shaker for Russian clients used fo drilling cutting treatment. DC High G Force Drying shaker is design for primary solids control and drying the cuttings from the primary solids control equipments, recover silts and ultra-fine sands, provide solids in a consistently stackable and conveyable form and requires no expensive chemicals or polymers. DC high G drying Shaker with Adjustable G force Up to 8.0 G.

shale shakers

Features and benefit of DC drying shaker
Low maintenance dryer reduces operational costs.
Wedgelok system allows for quick screen changes.
Centrifugal pump and spray bar unit built into the fluid recovery tank.
Single shaker unit is mounted in a four sided shale bin.
Dual Shaker unit is skid mounted for easy, cost effective transport.
Includes an auto-pump feature to prevent potential spills.

The drilling cuttings will be drying by the high G shaker, and fluids will be catched by the tank under the shaker, a centrifuge feed pump will take the fluids and feed to a high speed decanter centrifuge, after treatment by the high speed decanter centrifuge, the fluids can return back the active mud system for resue.

DCS700-3 Linear motion shale shaker use specification

DCS700-3 Shale shaker is a most salable model of all DC shale shakers, which is the linear motion movement locus and with the large treating capacity and low maintenance cost.

DC manufactures is a wide variety of shakers. Whether it is a standalone unit or combined with our packaged recycling systems, DC Manufacture’s shakers are built to be reliable and durable. Although the shakers differ in geometric configuration, such as physical size, number of decks, number of screens, etc., the basic operations and maintenance principles remains the same.

shale shaker

The Linear Motion Shaker is the backbone of a primary solid/liquid separation system. It is designed to remove course solids from a liquid to be recovered or recycled. This can take the form of dewatering coal tailings in a mining operation, separation of cuttings from drilling mud,and/or the cleaning of wastewater in a waste treatment facility. It accomplishes this by using Linear Motion Vibrator Motors and a tight screening surface.

Linear Motion Shale Shaker is designed for various solid conditions. With advantages of high G-force, wide screen area, cost-effective, Linear motion shale shakers is an ideal facility to separate the drilling fluid in petroleum industry. There’re 4 models of linear motion shale shaker for options; DCS630-3, DCS850-2, DCS700-3, DCS585-1.

DCS850-2K shale shaker for CBM Project

This month, DC Solid control manufactured 2 sets DCS850-2K shale shaker for Indosine CBM( Coalbed Methane) project. The shaker also can be called vibration device. It is the first stage solids control equipment. Usually it can separate particals larger than 76 microns.

shale shaker

Specification parameter of DCS850-2K shale shaker:
1. Motor Power 2×1.5kw
2. Treating capcity: 80m3/h
3. Screen Qty: 2 panel 850×1250mm (40~200 mesh)
4. Dimension:  2260×1860×1380mm
5. Weight: 1280kg

As the optimized design and stable performance, linear motion shale shaker now is the most popular model applied by the drilling contractors. Matching with DC own designed and manufactured shaker screen of different mesh number.

DC linear motion shale shaker suites for customer’s various applications. Easy method to replace the screens greatly shortens the downtime. Shale shaker deck angle adjustable while running enable to achieve the proper solids conveyance and fluid end point. High G force and large screen area make sure the stable performance when treating the large flow drilling mud.

3 Sets linear motion shale shaker delivery in the end of 2016

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

Generally speaking, linear motion shale shaker is a kind of important solid control equipment and it is popularly used in solid control system and oil recovery unit, of course, our shale shaker could also be used in mineral industry and it is always working with high frequency vibrating screens, which is the necessary and core part for the whole mineral industry.

shale shaker

At the last day of 2016, DC Solid control shipped 3 sets linear motion shale shaker to India. With the rapid development of economy,currently oil shaker is not only used in petroleum drilling engineering, but also widely applied in horizontal directional drilling,shield, tunnel construction, city piling trench less engineering.

DC solid control supply linear motion shale shaker, balanced elliptical shale shaker, and the fifth generation of linear elliptic complex shale shaker. DC solid control is a professional manufacturer professionally produced shale shaker. At present we have already got API certificate.

2 sets long motor shale shakers packaged well

There are 2 sets long motor shale shakers packager well and waiting for delivery to India. The linear motion shale shakers produced by DC Solid control has the advantages of large handling capacity, screening high precision, low-energy, environmental protection and so on.
linear motion shale shaker

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. DC Solids Control can design double shakers and triplicate shakerson single skid according to clients’special requirements and also supply relevant connecting manifold, according to current industry situation,

Feature of DC long motor shale shakers:
1. Easy screen inspection, removal, and installation
2. Low sound production (74 +/- 4 dBA)
3.Optional self-locking splash covers provide clean operating environment
4. Light-weight screen panels make for easy installation

DC Machinery also supplies high quality shale shakers, including Linear Motion Shale Shaker, Balanced Elliptical Motion Shale Shaker, etc.

A batch of DC Solid control equipment delivery to Kazakhstan

Is the same time in last year, we deliveried 60 sets submersible slurry pump and 2 sets diesel tanks for the Kazakhstan. In Oct, 2016, the clients re-ordered 3 sets mud cleaners and 3 sets linear motion shale shakers.

slurry pump

 

Linear motion shale shaker in this orders:
No special request, the shale shaker is the most salable in DC solid control, it is DCS700-3 shale shakers. The shale shaker with larger vibration force and quick replacement shaker screen advantages, which is wormly received by Russian and Kazakstan drilling site users.

Mud cleaner in this order:
The bottom shaker of the mud cleaner is still DCS700-3 have the advantages of above. And matched the cycloidal 4″ hydrocyclone group. It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

shale shake  mud cleaner

You are welcome to call DC Machinery to get more infos about the shale shaker, mud cleaner and customized trencless drilling solid control system drilling cutting waste management system. We are appreciated to supply the cost-effective products and service for you.

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