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Tag Archives: linear motion shale shaker

Manufacturing process of DCS linear motion shale shakers

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

This month, DC Solid control company is manufacturing 10 sets linear motion shale shaker for a Russian drilling contract. Below is the manufacturing pictures.

linear motion shaker

shale shaker

Advantages of DCS Linear motion shale shaker

1. Design: DCS Series shale shaker adopt ANSYS limited element analysis to optimize the structure.
2. Material: Q235B for shale shaker body, and compound rubber spring used to reduce vibration
3. Vibration motor of shale shaker: Italy OLI /American Martin, or according to customer requirement.
4. Electrical control system: Explosion-proof electrical control system
5. Electrical components: ABB, Siemens, Schneider.
6. Treatment: With the process as pickling, galvanizing-assist, galvanizing, inactivation, fine-polishing . Anti-rust performance is much better than the painting process, and protects live-span and improves the corrosion periods.
7. Shaker screen: Shale shaker screens can be replaced in minutes. Life cycle is much longer for every piece of screen.
8. Minimum and Easy Maintenance

Besides Solids Control, linear motion shale shaker with High G force and large shaker screen area could be used as dryer shaker in drilling waste management project. After treated by Hi G dryer shaker, more drilling mud will be recovered and less volume solid waste discharged.

Drying shaker delivery to Russian used for drilling cutting treatment

DC Hi-G Dry Shaker is a linear motion shale shaker,on the one hand,it is used to recover the mud from drilling cuttings of the main shale shaker and hydrocyclone,so as to reduce the mud waste and drilling cost;on the other hand,it makes the the liquid/oil content in the drilling cuttings to as low as about 10%(w/w),for the purpose of reducing environmental pollution.

drilling fludi shale shaker

DC Solid control manufactured 2 sets drying shaker for Russian clients used fo drilling cutting treatment. DC High G Force Drying shaker is design for primary solids control and drying the cuttings from the primary solids control equipments, recover silts and ultra-fine sands, provide solids in a consistently stackable and conveyable form and requires no expensive chemicals or polymers. DC high G drying Shaker with Adjustable G force Up to 8.0 G.

shale shakers

Features and benefit of DC drying shaker
Low maintenance dryer reduces operational costs.
Wedgelok system allows for quick screen changes.
Centrifugal pump and spray bar unit built into the fluid recovery tank.
Single shaker unit is mounted in a four sided shale bin.
Dual Shaker unit is skid mounted for easy, cost effective transport.
Includes an auto-pump feature to prevent potential spills.

The drilling cuttings will be drying by the high G shaker, and fluids will be catched by the tank under the shaker, a centrifuge feed pump will take the fluids and feed to a high speed decanter centrifuge, after treatment by the high speed decanter centrifuge, the fluids can return back the active mud system for resue.

DCS700-3 Linear motion shale shaker use specification

DCS700-3 Shale shaker is a most salable model of all DC shale shakers, which is the linear motion movement locus and with the large treating capacity and low maintenance cost.

DC manufactures is a wide variety of shakers. Whether it is a standalone unit or combined with our packaged recycling systems, DC Manufacture’s shakers are built to be reliable and durable. Although the shakers differ in geometric configuration, such as physical size, number of decks, number of screens, etc., the basic operations and maintenance principles remains the same.

shale shaker

The Linear Motion Shaker is the backbone of a primary solid/liquid separation system. It is designed to remove course solids from a liquid to be recovered or recycled. This can take the form of dewatering coal tailings in a mining operation, separation of cuttings from drilling mud,and/or the cleaning of wastewater in a waste treatment facility. It accomplishes this by using Linear Motion Vibrator Motors and a tight screening surface.

Linear Motion Shale Shaker is designed for various solid conditions. With advantages of high G-force, wide screen area, cost-effective, Linear motion shale shakers is an ideal facility to separate the drilling fluid in petroleum industry. There’re 4 models of linear motion shale shaker for options; DCS630-3, DCS850-2, DCS700-3, DCS585-1.

DCS850-2K shale shaker for CBM Project

This month, DC Solid control manufactured 2 sets DCS850-2K shale shaker for Indosine CBM( Coalbed Methane) project. The shaker also can be called vibration device. It is the first stage solids control equipment. Usually it can separate particals larger than 76 microns.

shale shaker

Specification parameter of DCS850-2K shale shaker:
1. Motor Power 2×1.5kw
2. Treating capcity: 80m3/h
3. Screen Qty: 2 panel 850×1250mm (40~200 mesh)
4. Dimension:  2260×1860×1380mm
5. Weight: 1280kg

As the optimized design and stable performance, linear motion shale shaker now is the most popular model applied by the drilling contractors. Matching with DC own designed and manufactured shaker screen of different mesh number.

DC linear motion shale shaker suites for customer’s various applications. Easy method to replace the screens greatly shortens the downtime. Shale shaker deck angle adjustable while running enable to achieve the proper solids conveyance and fluid end point. High G force and large screen area make sure the stable performance when treating the large flow drilling mud.

3 Sets linear motion shale shaker delivery in the end of 2016

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

Generally speaking, linear motion shale shaker is a kind of important solid control equipment and it is popularly used in solid control system and oil recovery unit, of course, our shale shaker could also be used in mineral industry and it is always working with high frequency vibrating screens, which is the necessary and core part for the whole mineral industry.

shale shaker

At the last day of 2016, DC Solid control shipped 3 sets linear motion shale shaker to India. With the rapid development of economy,currently oil shaker is not only used in petroleum drilling engineering, but also widely applied in horizontal directional drilling,shield, tunnel construction, city piling trench less engineering.

DC solid control supply linear motion shale shaker, balanced elliptical shale shaker, and the fifth generation of linear elliptic complex shale shaker. DC solid control is a professional manufacturer professionally produced shale shaker. At present we have already got API certificate.

2 sets long motor shale shakers packaged well

There are 2 sets long motor shale shakers packager well and waiting for delivery to India. The linear motion shale shakers produced by DC Solid control has the advantages of large handling capacity, screening high precision, low-energy, environmental protection and so on.
linear motion shale shaker

Shale shaker is first phase solids control equipment in drilling fluids processing system, also known as key solids control equipment in drilling mud system, shale shaker decides performance of the whole solids control system. DC Solids Control can design double shakers and triplicate shakerson single skid according to clients’special requirements and also supply relevant connecting manifold, according to current industry situation,

Feature of DC long motor shale shakers:
1. Easy screen inspection, removal, and installation
2. Low sound production (74 +/- 4 dBA)
3.Optional self-locking splash covers provide clean operating environment
4. Light-weight screen panels make for easy installation

DC Machinery also supplies high quality shale shakers, including Linear Motion Shale Shaker, Balanced Elliptical Motion Shale Shaker, etc.

A batch of DC Solid control equipment delivery to Kazakhstan

Is the same time in last year, we deliveried 60 sets submersible slurry pump and 2 sets diesel tanks for the Kazakhstan. In Oct, 2016, the clients re-ordered 3 sets mud cleaners and 3 sets linear motion shale shakers.

slurry pump

 

Linear motion shale shaker in this orders:
No special request, the shale shaker is the most salable in DC solid control, it is DCS700-3 shale shakers. The shale shaker with larger vibration force and quick replacement shaker screen advantages, which is wormly received by Russian and Kazakstan drilling site users.

Mud cleaner in this order:
The bottom shaker of the mud cleaner is still DCS700-3 have the advantages of above. And matched the cycloidal 4″ hydrocyclone group. It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

shale shake  mud cleaner

You are welcome to call DC Machinery to get more infos about the shale shaker, mud cleaner and customized trencless drilling solid control system drilling cutting waste management system. We are appreciated to supply the cost-effective products and service for you.

Rational use of drilling fluid shale shakers

The first line of defense for a properly designed solids control system is the shale shaker. Shakers remove solids from drilling fluid as the mud passes over the surface of a vibrating screen.

Particles smaller than the openings in the screen pass through the holes of the screen along with the liquid phase of the mud. Particles too large to pass through the screen are thereby separated from the mud for disposal.

shale shaker

Without proper screening of the drilling fluid during this initial removal step, downstream equipment will experience reduced efficiency and effectiveness. The downstream hydrocyclones and/or centrifuges (if employed) will simply be overloaded beyond their design capacity.

There are a number of commercial claims that indicate that shale shakers can achieve solid cuts lower than 74 microns, however, when it comes to the practical installation and use of solids control systems (i.e. relative to flow rates, drilling fluid viscosity, screen condition, volume of solids being managed, etc.) operators should conservatively assume 100 microns as the performance limit.

Inventory Of DCS630-3 Linear Motion Shale shakers sold at a sharp discount

Shale shakers are an important and first step processing equipment of solid control system. Meanwhile, there are many types and models shale shaker sold in morden market. But the most popular one is the linear motion shale shaker.

DCS630-3 linear motion shale shaker is one of the active demand model of DCS Series shale shakers. To meet users urgent request, DC Workers manufactured many sets of DCS630-3 shale shakers and enjoy at a sharp discount.

shale shaker

Features of DCS630-3 shale shakers:

1. 2.36m2 large screen area greatly improve the treating effect.
2. More easy to change shaker screen of wedge tension device.
3. Adopt world famous brand Italy OLI brand motors.
4. Heat treatment of the complete shaker deck.Surface painting with heavy anticorrosion to extend the service life of shale shaker.

In addition to the above shale shakers, DC Solid control also can manufacture dual or thribble shale shaker according to clients’ requirements. If you have interest with us or have requirements of other mud equipment, please contact us.

Shale Shaker for CBM & Geothermal well Mud Recycling System

Shale shakers are components of drilling equipment used in many industries, such as coalbed Methane, mining, shield tunnelling,oil and gas drilling,core drilling, water well drilling, geotechnical drilling,geothermal drilling. They are the first phase of a solids control system/mud circulating system/fluids recovery system/slurry recycling system on a drilling rig, and are used to remove large solids (cuttings) from the drilling fluid (“Mud”).

shale shaker

Features of shale shakers

1)Adopt ANSNY limited element analysis to optimize the structure. With less quick-wear parts, it can help our clients to save the
cost.
2)Use SS304 or Q345 high strength alloy material.
3)Our produts have high – Pickling, Galvanizing – assist, Galvanizing, Inactivation, Fine Polish.
4)Vibration motor is from OLI or Martin.
5)Explosion – proof electric control system is from brand Huarong or Helong.

shale shakers

As an original equipment manufacturer, we have the capability and experience to manufacture all kind of shale shakers and solution
for your needs. We work with you to help solve the challenges for your next big project, and you can use us as a one stop shop for
equipment and spares, knowing that everything is being taken care of by an original equipment manufacturer with a dedicated point of
contact.

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