Tag Archives: Mud cleaner manufacturer
Mud cleaner used for drilling fluid mud recycling system
Mud cleaner is the second class in the drilling fluid system, separate the drilling fluid which is disposed by the first class. Mud cleaner is made of a group of hydrocyclone, a shale shaker and the shunted tubes.
The upper is a group of hydrocyclone, the under part is a detail shale shaker. The process of the mud cleaner disposed the drilling fluid divided into two steps. The first step; the drilling fluid is separated into the over flow and the bottom flow with the different density, the over flow return the drilling fluid circulating system, the bottom flow drop on the detail shale shaker. The second step; the high density bottom flow is divided into two parts by the detail shale shaker, one part is the barites and the particles which is less than the mesh through the screen, the other part is the particles which is bigger than the mesh is eliminated by the screen, usually the screen is between 100mesh and 325 mesh, the 150 mesh is widely used.
Advantages of Mud cleaners:
1. It is a necessary equipment of deep well and super deep well disposed the aggravation of drilling fluid, it can remove the super fine solid phase in aggravation of fluid.
2. It can effectively control the content of aggravation of drilling fluid, to prevent the pressure difference the post card, adhesion the post card and other accidents, reduce the bond issues of drilling string and the thickness.
3. Save the drilling cost.
4. Improved the drilling environment
Compared with the Deserter and the Desander, the mud cleaner have the characteristics of the throughput is big, out faster, the structure is compact and it is easy to operate and maintain, Integrated the advantages of the hydrocyclone and shale shaker, it can quickly remove the harmful solid phase in the drilling fluid, improve the performance of the drilling fluid , meet the requirements of the new process of the high pressure jet drilling.
The DCQJ mud cleaner is being assembled for Bored Pile
DCQJ Series mud cleaner is a normal model of our company,we can design customized cost-effective mud Cleaner for customers special needs.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment system and HDD Mud Recycling System.
The order of mud cleaner for Singapre client is being assembled in DC workshop which is used for Bored Pile. The mud cleaner is a combination of desander, desilter and dewatering shale shaker. It is a compact design, small footprint, three in one unit widely accepted by nowadays Trenchless and Bored pile field.
Features Of DC Mud Cleaner
1. Shale Shaker & Desander & Desilter 3 in one mud cleaner for 2nd and 3rd phase cleaning for small footprint.
2. Both desander & desilter cone material is polyurethane (PU) for hard-wearing.
3. Italy brand motor, standard brand is OLI, Martin or Ital-Vibras motor as option
4. Max G force reaches to 7.5G, G force adjustable depending on drilling mud conditions
5. Heat treatment of shaker deck for steady working, Stainless Material for shaker deck bottom
6. Heavy anticorrosive painting on shaker service, 3 layer painting.
7. Wedge type screen and hook strip screen both available to suit client requirement.
8. Mechanical deck angle adjustment for steady and reliable performance.
9. Standard options: IECEX, ATEX, UL, DGMS, CE, Gost.
10.Top brand of electrical control panel, Siemens/Schneider brand main components
11.Composite material screen available for longer service life.
12.Shaker screen is sent to US for API RP 13C compliance test. The only one supplier in China with API RP 13C compliance test report.
The number of the desaner and desitler cones is customized to the drilling circulation system mud flow. And our shaker unit can easily fit in with the hyrocyclones assembly. Please contact us and our sales representative will give you an optimum solution for your mud system.
Two Sets of DC Mud Cleaner Is In Production
DCQJ Series Mud Cleaner is the second or third stage separation equipment for drilling fluids, which deals with the mud being treated by the first grade separation equipment. And now DC workshop workers have been working normally. And making the mud cleaners for india client.
Drilling Fluids Mud Cleaner Features & Benefits:
1. Polyurethane ( PU ) material, high-chromium cast iron or ceramic to make desander and desilter cones.
2. Desander cones can be installed between one and three 10″ desander cones, each cone can process 500 GPM and makes a separation between 45 and 75 μm.
3. Desilter cones can be installed between eight and twenty 4″ or 5″ desilter cones, each cone can process 80 GPM, and makes a separation between 15 and 45 μm.
4. Mechanical Deck is adjustable during operation, reliable performance.
5. Compact design with small footprint, with top feed and weir feed two option.
6. Hook-strip shaker screen for fast screens changing with screens.
Mud Cleaner is also called Desander and Desilter assembly. Namely, mud cleaner consists of a two-stage separation process using a combination of hydrocyclones frame mounted over a shale shaker to operate as a single unit. Mud conditioner is effective on processing both weighted and unweighted drilling mud during mud systems in removing and drying solids while retaining the expensive drilling liquid. Used correctly, the drilling mud cleaner would greatly lower both drilling-fluid and disposal costs.
In oilfield solids control system, mud cleaner is one type very efficient device in oil & gas drilling mud cleaning system. Drilling Mud Cleaners are one of the important equipments for solids liqiud separation system. If you have any
request please contact us freely.
Multiplicity drilling mud cleaner from DC Solid control
With the combination of a desander and desilter mounted over a powerful multi-functional shale shaker, DC Solid control’s line of mud cleaners offer both high performance and versatility for the operator.
This integration of advanced equipment puts forth a unit that can handle large volumes of circulating fluids and is able to retain fluid integrity. Features such as our wedge-lock fastening system, mud bypass gate, and explosion proof enclosures all allow for ease of use. Our pride is truly expressed in our work through our craftsmanship, research, design, and the overall practicality of our equipment.
With our in-house engineering and design capabilities, DC Solid control can integrate any number of hydrocyclone arrangements with any of our shakers. In all cases, DC Solid control’s hydrocyclones come with polyurethane bodies, where erosion resistant inserts are available. Standard hydrocyclone cone sizes available include 4”, 5”, 10”, and 12” and can be provided in arrangements of one to 20 cones.
The first step in using a mud cleaner is to send the mud through a hydrocyclone, because it would be too thick for the cleaner to effectively work with. A hydrocyclone is a device that uses force to push purified mud through the top of the cyclone as thicker particles pass through the bottom section. Anything that goes through the bottom section then meets the mud cleaner.
You are welcome to call Dachuan Machinery to get more info about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.
Oilfield mud cleaners delivery to Indonesia Oil gas company
Mud cleaners is the second phase equipment of drilling fluid circulation system. Mud cleaner is divided into many models according to actual used. But the most popular Mud cleaner is the linear motion with different Qty desander and desilter cones. DC Solid control manufactured 3 sets Mud cleaners for Indonesia oil and gas company.
The model of the linear motion is DCQJ200x2/100×6 Mud cleaner:
Motor Power: 2×1.5 Martin brand
Treating Capacity: Linear motion 200m3/h
Screen Specification: 630x1250mm Composite screen
Cycone Spec: Desander 200×2/ desilter 100×6
Weight: 2180kg
Dimension: 2530 × 1750 × 2210 mm
DCQJ linear motion Mud cleaners absorbed advanced tech at home and abroad ,and integrated DC own design. DC complete series mud cleaners can meet customers’ variable demand. Clients feedback proved the advantages of this kind of mud cleaners: high G-force, wide screen area, compressed structure, cost-effective, etc.
If you have interest or any requirements with mud cleaners, I think contact DC Solid control is your best choice.
Mud cleaner/ drilling mud cleaner produced by DC Solid control
Mud Cleaners can be used as economical and efficient single units on their own or alternatively used with desilters placed downstream for further fine cleaning of the mud. It is a entirety product combination of desander, desilter and bottom shaker.
The mud cleaner can integrate a group of de-sanding cyclones and de-silting cyclones on one vibrating screen. The drilling fluid will firstly pass the de-sanding cyclones or de-silting cyclones for separation, with overflow returning to the circulatory system and the bottom flow screened and treated by the vibrating screen. If necessary, the vibrating screen of the integrator could be used as the fore-stage vibrating screen.
DC mud cleaners provide compact, energy efficient cleaning for flows of between 60 and 300m3/hr include primary screening, hydrocyclone feed pump, hydrocyclones and dewatering screen.
Different quantities of de-sanding cyclones and de-silting cyclones can be supplied according to the customers’ requirements. So welcome your detailed inquiry requirements that we can proposed you a suitable model and price product for you.
The reason why choose DC’S high quality mud cleaner for using
Mud Cleaner is the second class and the third class solid control equipment and widely used in drilling fluid circulation system. DC combination of mud cleaner include desander, deserter, pressure gage, hydrocyclone, bottom flow slot, shale shaker, stents and pedestal.
The characteristics of DC’S Mud cleaner is:
Have no control deceleration insitutionsm between the main into pipes and main out pipes there are spout in the pedestal, the screen located in the spout, it is easy to use and maintain, working reliable, can remove the harmful phase quickly, improve the performance of drilling fluid, meet the requirement of the new technology of high pressure spar.
Advantages of DC’S Mud cleaners:
1. It is a necessary equipment of deep well and super deep well disposed the aggravation of drilling fluid, it can remove the super fine solid phase in aggravation of fluid.
2. It can effectively control the content of aggravation of drilling fluid, to prevent the pressure difference the post card, adhesion the post card and other accidents,reduce the bond issues of drilling string and the thickness.
3. Save the drilling cost.
4. Improved the drilling environment.
DC Mud cleaners occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud. DC Solid control can design different flow mud cleaner which can equipped different Qty desander and desilter hydrocyclones on a pointed bottom shale shakers. Welcome to foreign and domestic users inquiry.
Oilfiled mud cleaner complete production before Spring festival
Mud cleaner is the second phase solid control equipment of drilling fluid circulating system. DC solid control got an urgently order before spring festival.
In order to meet the clients emergency requirements, our workers worked late to before one day of spring festival. Now the mud cleaners are waiting to delivery.
The mud cleaner main body structure used on the two block layout , cyclone desander , desilter arrangement on the upper base is provided with a chute , chute arranged on shale shaker , which has the advantage of compact structure , occupies small space area .
Treating capacity of this model mud cleaner is 120m3/h used for recovering the big solid phase from the returned drilling fluid. The mud cleaner equipped 1 ea 10″ hydrocyclone and 12ea 4″ hydrocyclone and a complete one years quick wear spare parts. The larger screen area make the treating efficiency is more better and super G vibration force improve the vinration strength.
DC Solid control can customized different model mud cleaners according to user needs to configure different number of cyclone for desander and desilter. You are welcome to call Dachuan Machinery to get more infos about the mud cleaner and we are appreciated to supply the cost-effective products and service for you.
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Mud cleaner manufactured by DC Solid control
Drilling liquid cleaner is the second equipment of solids control system which consist of desander, desilter and a bottom shale
shaker. It integrates the performance of aforesaid three equipments, featuring large disposal capacity, rapid treatment speed, less
energy consumption, occupying small space, etc.Our mud cleaner can meet almost all needs for oil & gas well drilling fluids treatment
system and HDD Mud Recycling System.
Mud cleaner is comprised of desander hydrocyclone, desliter hydrocyclone, linear motion shale shaker, manifold, pedestal and all
necessary connections.Under normal conditions,the desander assembly is used to remove the solids phase whose diameter is 40-74μm,
the desilter assembly is used to remove the pelitic solids whose diameter is 20-40μm,and the shale shaker is used to recycle the
liquid or barite.
Besides, all mud cleaner produced by DC Solid control can be provided with 380V / 50Hz or 460V / 60Hz; generate a noise level less than 80 decibels (dB); and are fitted with an adjustable deck capable of inclinations of -2 to +5 degrees. When drilling top-hole sections, where heavy, high volume solids are typically encountered, the high G-Force design will effectively move the solids across the screens. All units come standard with explosion proof motors and enclosures.
Mud cleaner configuration can be customized according to drilling mud capacity requirements. DC Solid control is a professional manufacturer on mud process equipment. Including solids control mud cleaner, centrifugal feeding pump, etc. Contact us you’ll get reasonable price with high quality.
Working process of mud cleaner
Sand trap is a tank that usually sits underneath the shale shakers. Flow from the shale shakers goes into the sand trap. The purpose of the sand trap is to give temporary protection to the rest of the system if a shale shaker screen splits. In this case, the larger solids will settle in the sand trap, and they can be later dumped through a large butterfly valve on the bottom of the sand trap.
A hydrocyclon is a simple but ingenious bit of kit no moving parts. It is comprised of a cone with a small hole at the bottom end. At the top of the cone is an inlet pipe, positioned so that mud entering the cone does so in such a way that is swirls around the inside diameter. An outlet pipe exits upwards, but the bottom end of this pipe sticks into the top of the cone.
As mud moves round the inside of the cone op, it eventually comes back to the inlet pipe position, where more mud is coming in. This forces the mud stream downwards, into the cone. As the cone gets narrower, the fluid speed has to increase to a ccommodate the flow rate. Very high centrifugal force are exerted on the fluid stream, so the heavier solids particles will move towards the outside of the fluid stream.
As the fluid stream nears the bottom, pressure builds up to the point where the fluid changes direction and starts back upwards, spiraling up inside the descending mud, which stays close to the cone inside surface. The solids particles, being heavier, cannot change direction so readily and are ejected at the bottom of the cone. The cleaned mud stream exits at the top of the cone, out of the overflow opening.
Large cones process larger volumes of mud and remove larger particles. Smaller cones process smaller volumes but can remove finer particles. Most rigs will have a set of 3 or 4 large cones, around 12″ diameter at the top. These are called desanders because they remove particles of sand grain size. Most rigs will also have a set of perhaps 16 or 20 small cones, 4″ diameter at the top. These are called desilters because they remove particles of silt grain size.