Tag Archives: mud system supplier
DC successfully signed one sets of ZJ4000 Solid control system contract
According to two months communication, DC solid control manufacturer successfully signed the Zj4000 solid control system contract. Solids control equipment for this regular client are for a complete system used to process drilling mud. The drilling rig is ZJ40.
This customer has placed 5 repeat orders on mud system from us. They are always happy with our product quality and our services. These equipment are to be delivered by train to Europe. Please find below photos for your reference.
This solid control system includes one DCS850-2 shale shaker, one DCLW355 decanter centrifuge, the tank, DCSB3X2, generator and mud mixing hopper. These equipment carry the feature of the equipment by DC Solids Control – high quality and highly reliable.
DC solid control redeveloped the eastern Europe marketing, and re proven our strength. Now we are manufacturing the system. The customer said will resent us an inquiry of vehicle-mounted ZJ4000 system. I believe we will establish long terms relation business.
Specific drilling mud recycling system from China Manufacturer
Horizontal Directional Drilling (HDD) is a trench less method to install pipes where there are some kinds of barriers which makes the regular pipe laying down hard or not possible.
Specific solid control system can be used in HDD industry to recovery the drilling mud. To be as an leader of drilling mud cleaning system manufacturer. We have many designs of solid control for HDD fields. Such as DCGPM350, DCGPM500, DCGPM900 and DCGPM1200.
HDD Mud Recycling System is made up of drilling rig mouth to return to mud of the ground through the mud into the mud pit, using liquid slurry pump or vertical sand pump the submersible supply to shale shaker,and then male the shale shaker removing out of solid phased particles, the processed mud fall into the mud tank having many separate space.
DC Solids Control is a top manufacturer of Horizontal Directional Drilling(HDD) Mud Equipment/HDD Mud Recycling System. DC drilling mud recycling system has been applied in many countries for HDD and CBM drilling operation. Especially popular in Australia ,Indonesia, India etc. If you have interest with it, please feel free to contact us, our senior engineer will giving you the best design and best price at the end of Chinese spring festival.
Professional Manufacturer of Small Mud System Supplier
DC Mini solid removal system is the economic way for the mud recycling, it is popular for Bored Pile Slurry desanding plant, TBM slurry treatment, HDD (trenchless) as well as water well drilling etc.
Usually bored pile is used for those tall buildings or massive industrial complexes, which require foundations that can bear the load of thousands of tons, most probably in unstable or difficult soil conditions. In order to ensure Bored Pile can works properly. DC Machienry design many sets mud removal system for different conditions:
DC Mini solid remove system Models：
DCS-200D Capacity: 200GPM，50m3/h
DCS-500D Capacity: 500GPM，120m3/h
DCS-1000D Capacity: 1000GPM，240m3/h
Other models should be customized.
DC Machinery also customized different industries mud circulation system based on your requirement. We have professional equipment used in the system, such as shale shaker, desander, desilter, mud centrifuges, mud tank, agitators and ect. Please contact us if you want to get more infos.
What is the drilling fluid solid control system
Solid phase system is short for solid control system. It is the important device when drilling rig drill well to store, allocate, circulating and purification drilling fluid. Usually it is made of drilling fluid tank, shale shaker, vacuum degasser, desander, deserter and centrifuge, the five levels purification equipment.
Solid control system is also matched drilling fluid supply device, aggravating hopper, aggravating pump, desander pump, desilter pump, shear pump, provide pump, base oil pump, agitator and auxiliary equipment. Besides, all matched pavement, ladder, railing and safety device. It can efficiency eliminate the harmful solid phase which the particle size is bigger than 5-15um and retain the useful solid phase to provide the quality drilling fluid for drilling working.
In the design requirements of solid control system, the efficiency volume of mud tank is 75% of total volume. The design requirements should reach this:
Mud tank should accommodate the maximum drilling fluid circulating volume in drilling process.
The adjustment strength of mud tank should meet the requirements of hoisting, transportation and using density is 2.5g
Each bin in tank should accord the technology process requirements to set the communicating pipe of overflow mouth and bottom valve.
All seal parts should meet the requirements of oil resistance, acid-base resistance and all kinds of drilling fluid.
In solid control system design requirements need equipped with related mud processing equipment.
Drilling fluid shale shaker: the treating capacity should be 100%-125% of drilling pump maximum displacement.
Vacuum degasser: the treating capacity should be 100%-125% of drilling pump maximum displacement.
Desander: the treating capacity should be 100%-125% of drilling pump maximum displacement. The matched centrifugal pump and motor should meet the requirements.
Desilter; the treating capacity should be 100%-125% of drilling pump maximum displacement. The matched centrifugal pump and motor should meet the requirements.
Drilling fluid centrifuge: the treating capacity should be 5%-10% of drilling maximum displacement.
DC latest vertical cutting dryer discount sales
Vertical cutting dryer, also called as rock cutting dryer or vertical centrifuge, is the key equipment in drilling waste management system and widely used for handling the drilling cuttings in oil drilling field.
The DC Vertical Cutting Dryer uses centrifugal force to dry drilled solids in oil or synthetic base fluids. A stainless steel screen bowl traps “wet” solids and accelerates them up 900RPM with G force to 420G. Liquid is forced through the screen bowl openings, while “dry” solids are extracted by the angled flights attached to the cone, which rotate slightly slower than the bowl. Tungsten carbide protects the flights from abrasive solids and ensures long operational life. This aids in maintaining a constant gap between the scroll and screen bowl, which is crucial for proper operation.
Features of DC Vertical cutting dryer:
1. The cutting dryer adopts FAG bearing with the rotary speed 900rpm and G-force 420G for effective liquid and solids separation;
2. The discharging scraper is made of high-chromium iron with durable life time;
3. The screen basket is made of stainless steel SS 316;
4. Independent oil cooling system for the durable usage in severe working conditions.
Vertical cuttings dryer could be regarded as a vertical centrifuge, the discharged cuttings transfered by the auger get into the Vertical cuttings dryer from the opening on the top, under the function of centrifugal force produced by rotation of the screen module. Liquid flow out from the opening at the flank side while the solids discharged out from the outlet at the bottom of the cuttings dryer.vertical cuttings dryer moisture percentage, 6-10%, that means there is no flowing water, so it could be transported easily.
China manufacturer DC of HDD mud recycling system
HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.
A effective mud system are required to combine the recycling & mixing function, and the most important principal for an mud system which means the mud system capacity rate should be almost equal with the mud pump capacity. For example, you can not introduce a 800GPM system for a project that with 1000GPM mud flow. Generally speaking, a mud system should be 120%~150% of the mud pump capacity.
The drilling fluid can not bypass shale shakers & hydrocyclones which can be decander or desilter, or integrated mud cleaner. Both Shale shaker & hydrocyclone determine the capacity of a mud system, but basically, formation condition, project environment, and mud system configuration commonly determine the processing capacity of a mud system.
The DC all kinds capacity mud system utility model has the advantages of compact structure, small occupied area, good sand removing effect, can reduce the mud loss, relocation less haulage vehicle, labor saving, not easily damaged parts, and can prolong the service life. The mud tank is suitable for oil drilling mud purification processing and storage. The mud tank is generally customized with different size and datas.
Small treating capacity DCMC200 mud recycling system for sale
Some users need small treating capacity mud system in their drill site. To meet their requirements DC solids control developed a new product- mini Mud system, model DCMC200. It can meet the requirement for the clients who do not need so large treating capacity, but want to find an economic way to separate big solids from the drilling fluids. Which save more cost with user.
The DCMC 200MINI mud system include below equipment:
1. DCS752 shale shaker with unit treating capacity 264gpm, 2 screen panels with total screen area 1.35m2, G-force 6.3G adjustable, total power of this shaker is only 1.0KW, and total weight 800 kgs. Based on these parameters, we called it mini shale shaker.
2. A feeding pump for the above shaker which flow capacity is 40m3/h, We choose SB3X4-11KW
3. A small mud tank dimension is about 3x2x2m
As the leading manufacturer for oil gas drilling mud system, DC Solid control provide all kinds of mud system can meet you all kinds certificate requirements. Please contact us to tell us your requirements. We can design all your need.
Advantages Of HDD Mud Treatment System from DC Solid control
HDD mud recycling system is design for Horizontal Directional Drilling ( HDD ) rig. Depending on drilling mud requirement, a HDD mud recycling system can including shale shaker, desander cyclone, desilter cyclone, decanter centrifuge, mud tank, mud agitator, mud gun, transfer pump, etc.
HDD Mud Treatment System is a set of specially developed equipment for non-excavation engineering, drilling fluid recycling (mud treatment system) is involved in separating the simple excavated spoil from the fluid/slurry, so it is not separating all solid matters, only separating the unnecessary matters.
Advantages of HDD Mud Treatment System:
1.Based on more than 10 years of technical experiences of solid control industry, combined with a deep market research, we have designed the mud treatment system with reasonable structure, good treatment process and wide application range.
2.Multi-functional integrated design can meet functions of the mud cleaning, recycling, reusing, mud configuration and storage, meanwhile greatly reduce the overall dimensions of the tank body, and meet the site and space requirements of horizontal directional drilling (HDD).
3.The electric system is explosion-proof, dust-proof, rain-proof, to guarantee the safety and quality of operation.
4.The tank structure is simple and compact, light, and the walkways and guardrails can be folded or removed, easy for transportation and installation.
We also can design according to clients requirements, so if you have any questions please feel free to contact me. Our senior engineer will giving the most professional proposal and guidance.
Desanding Slurry treatment system from DC solid control
Desanding Slurry treatment system is a desander which is a piece of drilling rig equipment designed to separate sand from the drilling fluid. Abrasive solids which can not be removed by shakers can be removed by it. The desander is installed before but after shakers and degasser. We are a desander manufacturer and supplier in China.
Features:
1.High mud handling capacity, sand can be removed efficiently.
2.The polyurethane screen has many advantages such as easy operation, low trouble rate, convenient installation and maintenance
3.The adjustable vibrating force, angle and mesh size of the vibrating screen enable the equipment possess a high screening efficiency.
4.Energy saving efficiency is significant since the power consumption of the vibrating motor is low.
6.The abrasion and corrosion resisting feeding pump has advantages such as advanced centrifugal designing, optimal structure, stable operation and convenient maintenance.
7.The hydraulic cyclone with advanced structural technology can efficiently separate sand from slurry. Moreover, it features in light weight, corrosion and abrasion resisting material, so it can work stably in the worst condition without maintenance.
DC Solids Control also provides customized mud systems based on customers’ special demands. If you have some particular work need to do, please feel free to connect
us
350GPM HDD Mud recovery system form DC Solid control
Know more about DC Machinery focus on solids control systems, DC Machinery went far beyond a one size fits all approach. We recognized that each project and each rig is different, and that diversity extends to the solids control. HDD Mud Recovery System, designed and Manufactured according to the feature of Horizontal Directional Drilling Rig.
The 350GPM mud system form DC Machinery is a standard design for HDD project. The flow capacity is about 80m3/h. We choose 2 stage separation equipment, which include shale shaker and mud cleaners. Tank volume is about 9.5m3. Total power is 54KW. Land Transport Dimension is L6000xW2350×H3310.
HDD / CBM Mud System Advantages:
1. All equipment from a single source – DC Solids Control factory.
2. Small footprint design with fast connection for removable parts
3. Most parts fixed while traveling meet transport regulation.
4. Experienced engineers for installation, commissioning and customer engineer training.
5. Skid Mounted or Trailer Mounted or Hydraulic Jack Up mud recycling tanks available for your options.
Contact DC Solid control if you want to know more about HDD mud system.