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Tag Archives: oilfield shale shaker

Shale shaker design and screen panels

Shale shakers are devices that remove drill cuttings from the drilling fluid that is used for boring holes into the earth. Controlling the solids in drilling fluid is an important component of the cost of drilling, so research into improved shale shaker design is ongoing.

shale shakers

Shale Shaker Design

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system. This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

Shale Shaker Screen Panels

Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids. Improper screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

Double deck shale shakers shipped to Pakistan

Double deck shale shaker is also popular as the obvious advantages on performance. Recent days, DC Solid control shipped 3 sets double deck shale shakers to Pakistan clients.

double deck shale shaker

The most popular shale shaker model is single deck, as it is easier for operation and maintenance. Double deck shale shaker is also popular as the obvious advantages on performance. Below are some of the advantages of double deck shale shaker.

1) With the same bottom screen areas, the double deck shale shaker can handle more capacity. The double deck shale shaker can utilize big opening screens on the top deck for pre-separation, and then use a normal size or even finer size on the bottom deck.
2) The double deck shale shaker means 2-step separation, it can recovery more drilling fluids and it is more clean. With the same handling capacity, the top deck can remove the bigger size cuttings, and then the bottom screens can use a finer size screens for a better separation result.
3) Although the double deck shale shaker owns more screen quantity per unit, but as on the top deck, operators can use big opening steel screens to remove big cuttings, the big opening steel screens can last for a much long time compared with traditional wire mesh screens.

Please feel free to contact DC solids control for more detail. Or you need price on such items? Call us now for special discount!

China high quality shale shaker supplier

Shale shaker is the first-phase solids control equipment in the solids control system, which decides the performance of the whole solids control system, so it plays the most important role in the whole system.

shale shaker

The characteristics of shale shakers are: vibratory motion, amplitude and frequency, deck slope and number of decks of screens, and screening area .Range of models with up to 8.1 G on the screen deck rapid cutting transportation and efficient cuttings drying are assured even when drilling difficult formations.

shale shakers

DC Solid control can design all kinds of shale shaker according to users request. For example, with a deck adjustment angle range of -5 to +5 degrees which is adjustable while drilling (AWD) the screen deck angle can be varied quickly and easily to optimise the shakers performance as drilling conditions change.

DC shale shakers are naturally available in your operating voltage whether you are running 415 VAC 50 Hz or 600 VAC 60 or anything in-between.

Cost-effective Drilling fluid shale shaker from DC Machinery

Shale shaker is a hot sale product for a professional manufacturer of solid control equipment. DC Machinery can provide the most cost-effective shale shaker used for different area, such as HDD, Oil gas drilling, No dig project and ect.

Therefor, the DCS700-3 shale shaker is a very hot sales model in all DC shale shakers. In order to meets new and repeat clients urgently requirements. DC Solid control has 12 sets shale shaker in our stock. To adapt the bad economic market, all of our product have big discount. If you have request of solid control equipment, please contact at once, you will get the unexpected benefits.

shale shaker

Why the model of DCS700-3 shale shakers are saleable:
1. With big screen area and make materials got the better treating effect.
2. Hookstip screen tensioning type is more easy and convenient.
3. ts manually operated, adjustable while drilling (AWD) mechanism, designed for quick, easy deck adjustment, operates from -1° to +5° on the DCS700-3 shakers.
4. Larger treating capacity with reasonable price.

shale shakers

If you want learn more about linear motion or balanced motion shale shakers, please leave message in my blog or directly call or email adela.

Linear motion shale shaker and mud cleaner leave DC factory

Drilling fluid shale shaker is used in the drilling mud purification system 1 level solid control equipment.Drilling shale shaker is mainly used to get rid of the big solids particles in the mud from the wellhead back to the ground surface, it enables the mud to be reutilized.

Mud cleaner is the second stage mud equipment of solid control system. Mud Cleaner is a desilter unit that is used to remove sand particles which have a grain size of 20 microns or less.

shale shaker

All those solids that are not removed by a shale shaker are removed by a desander. Further the smaller size of granules lesser than 20 microns are removed by the desilter. Mud cleaners do not have any moving parts and the removal of sand and silt from the drilling fluid is done by the centrifugal force on the device.

This times DC Solid control shipped many sets linear motion shale shaker and mud cleaner to abroad. Meanwhile, The clients ordered a ZJ4000 solid control system now, and we will delivering it in next month. So please notice my blog, I will updating it once we delivery the solid control system.

 

The Most Important Oilfield Mud Equipment- shale shaker

Oilfield drilling is a complex process involving multiple pieces of equipment to ensure proper extraction, cleaning, and safety. While the variety of oilfield equipment used can at first be overwhelming, we’ve listed out the most important pieces to become familiar with. It plays an important role in reducing costs, accidents, and environmental impact.

shale shaker 1

The most important part of the solids control/separation system on a rig, shale shakers separate the “cuttings” (large solids) from the “mud” (drilling fluids). After the mud is separated, it is used to keep the drill bit cool.

shale shaker2

Ideally, these fluids can be reused more than once. This separation before the disposal of cuttings helps reduce drilling costs and environmental impact. Proper controlling of drilling fluids is correlated directly to the efficiency of all other downstream controlling equipment later in the process.

In order to supply the excellent shale shaker with high screening accuracy, low-energy and no dust pollution, DC Machinery controls quality strictly in each procedure.

Proper screen is important for shale shaker using

Shale shakers are devices that remove drill cuttings from the drilling fluid that is used for boring holes into the earth. Controlling the solids in drilling fluid is an important component of the cost of drilling, so research into improved shale shaker design is ongoing.

Shale shakers typically consist of large, flat sheets of wire mesh screens or sieves of various mesh sizes that shake or vibrate the drill cuttings, commonly shale, across and off of the screens as the drilling fluid (mud) flows through them and back into the drilling fluid system.

drilling fluid shale shaker

This separates the solid drill cuttings from the fluid so that it can be recirculated back down the wellbore. In oilfield industry, linear motion shale shakers are widely used.

shale shaker

Screen panels play a major role by removing particles larger than the mesh size. Screen selection is critical since shaking is the primary stage in the removal of solids.

Improper screen selection can lead to de-blinding, loss of drilling fluids, premature pump part failures, overloading of other solids removal equipment within the mud systems, decreased service life , reduced flow rate capacity, and serious problems in the wellbore.

Drying shaker delivery to Russian used for drilling cutting treatment

DC Hi-G Dry Shaker is a linear motion shale shaker,on the one hand,it is used to recover the mud from drilling cuttings of the main shale shaker and hydrocyclone,so as to reduce the mud waste and drilling cost;on the other hand,it makes the the liquid/oil content in the drilling cuttings to as low as about 10%(w/w),for the purpose of reducing environmental pollution.

drilling fludi shale shaker

DC Solid control manufactured 2 sets drying shaker for Russian clients used fo drilling cutting treatment. DC High G Force Drying shaker is design for primary solids control and drying the cuttings from the primary solids control equipments, recover silts and ultra-fine sands, provide solids in a consistently stackable and conveyable form and requires no expensive chemicals or polymers. DC high G drying Shaker with Adjustable G force Up to 8.0 G.

shale shakers

Features and benefit of DC drying shaker
Low maintenance dryer reduces operational costs.
Wedgelok system allows for quick screen changes.
Centrifugal pump and spray bar unit built into the fluid recovery tank.
Single shaker unit is mounted in a four sided shale bin.
Dual Shaker unit is skid mounted for easy, cost effective transport.
Includes an auto-pump feature to prevent potential spills.

The drilling cuttings will be drying by the high G shaker, and fluids will be catched by the tank under the shaker, a centrifuge feed pump will take the fluids and feed to a high speed decanter centrifuge, after treatment by the high speed decanter centrifuge, the fluids can return back the active mud system for resue.

3 Sets linear motion shale shaker delivery in the end of 2016

Shale Shaker is the first stage solids control equipment in drilling fluids recycling system; it is also the most important equipment. To a large extent, the performance of shale shaker decides the working efficiencies of whole solids control system.

Generally speaking, linear motion shale shaker is a kind of important solid control equipment and it is popularly used in solid control system and oil recovery unit, of course, our shale shaker could also be used in mineral industry and it is always working with high frequency vibrating screens, which is the necessary and core part for the whole mineral industry.

shale shaker

At the last day of 2016, DC Solid control shipped 3 sets linear motion shale shaker to India. With the rapid development of economy,currently oil shaker is not only used in petroleum drilling engineering, but also widely applied in horizontal directional drilling,shield, tunnel construction, city piling trench less engineering.

DC solid control supply linear motion shale shaker, balanced elliptical shale shaker, and the fifth generation of linear elliptic complex shale shaker. DC solid control is a professional manufacturer professionally produced shale shaker. At present we have already got API certificate.

A batch of DC Solid control equipment delivery to Kazakhstan

Is the same time in last year, we deliveried 60 sets submersible slurry pump and 2 sets diesel tanks for the Kazakhstan. In Oct, 2016, the clients re-ordered 3 sets mud cleaners and 3 sets linear motion shale shakers.

slurry pump

 

Linear motion shale shaker in this orders:
No special request, the shale shaker is the most salable in DC solid control, it is DCS700-3 shale shakers. The shale shaker with larger vibration force and quick replacement shaker screen advantages, which is wormly received by Russian and Kazakstan drilling site users.

Mud cleaner in this order:
The bottom shaker of the mud cleaner is still DCS700-3 have the advantages of above. And matched the cycloidal 4″ hydrocyclone group. It occupys small space and the function is powerful , mud cleaner is the ideal device of the second class and the third class solid control to treat the drilling mud.

shale shake  mud cleaner

You are welcome to call DC Machinery to get more infos about the shale shaker, mud cleaner and customized trencless drilling solid control system drilling cutting waste management system. We are appreciated to supply the cost-effective products and service for you.

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