Tag Archives: Poorboy degasser
DCZYQ series Mud gas separator From China Manufacturer
DCZYQ series Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. When the drilling mud result gas invade, the proportion of its weight and viscosity have a greater deviation not to meet the requirements of drilling. The serious situation is that would cause kick well, and even blowout accident occurred, if not to treat it timely. Generally Mud gas Separator combined.
DC Solids Control is a leader in mud gas separator. Our DCZYQ series mud gas separator is devided into normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure. TR mud gas separator is a field proven and extremely reliable safety equipment designed for today’s challenging drilling operations. It is your best choice to prevent drilling mud invasion.
Advantages of DCZYQ Series Mud Gas Separator
1. Versatile Configuration. Flow line adjustments can be raised or lowered to minimize piping.
2. Efficient degassing performance.
3. Fail-safe gas delivery can be controlled by a back-pressure manifold valve in the flare line.
4. Separates free gas accumulations especially toxic gases from drilling mud system.
5. Reduces Hazardous Gas Threat. Separated gas is carried by discharge lines to safe area for combustion.
6. Skid-Mounted and Trailer Transportable. Simplifying transport, spotting and installation.
Our products have been exported to Argentina, Egypt, US, Australia, Romania, Pakistan, Dubai, Abu Dhabi, Iran, India, Indonesia, Vietnam, Malaysia and many other countries. If you have interest, please contacr us office.
Finished the inspection and prepared to delivery of the Mud gas separator
Mud gas separator(Poor Boy Degasser) is professional equipment to treat the gas invade mud. Last week, DC Solid control shipped a sets of ZYQ1200 Mud gas separator to Singapore used for drilling fluid circulation system. The client was satisfied with our manufacturing process and quality.
The Mud gas Separator combined with the Electric Ignition Device can be used to ensure the drilling process smooth. It is devided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator, according to the pressure.Mud gas Separator is your best choice to prevent drilling mud invasion.
Main Features of the Mud gas separator:
Raw material is H2S resistant for more durability. Common steel at economical cost is for option.
Heavy anticorrosive painting both internal appearance and external appearance, 3 layer painting.
The mud gas separator is utilized where the amount of undesired gas was carried to the surface and does not interfere with the drilling fluid column, the separator provides effective gas control, venting gas at a safe distance from the rig and returning drilling fluid to the system in a controlled flow. When fluid passes over the separator baffles, gas escapes easily and is carried by the top vent line to the remote igniter where it can be burned off.
We can design and fabricate the poor boy in varying sizes and lengths to meet your specific drilling conditions.
Application Industries of the poorboy degasser/mud gas separator
Mud gas separator is commonly poor boy degasser. It captures and separates large volume of free gas within the drilling mud. If there is a “KICK” situation, this vessel separates the mud and the gas by allowing it to flow over baffle plates. The gas then is forced to flow through a line and vent it to a flare.
Mud gas separator located at downstream of the choke manifold is one of the important well control equipment that you need to focus. It separates gas out of the mud after the gas comes out of hole.
DCZYQ series mud gas separator combined with the Flare Ignition Device can be used together to ensure the drilling process smoothly. Our separator is divided into normal pressure separator and pressure auto-control separator according to the pressure.
The Mud Gas Separator is mainly used to remove the enormous free gas from drilling fluids, including poisonous gases like H2S. Currently it is widely used in Drilling Waste Management, oil & gas drilling, trenchless HDD, city bored piling, Coal Bed Gas Solids Control System, Oil Mud Seperation, mining, Oil Sludge Dewatering Systems, Water Drilling, environment protection etc.
DCZYQ Mud gas separator enjoy discount sales
Mud Gas Separator is commonly called a gas-buster or poor boy degasser. It captures and separates the large volumes of free gas within the drilling fluid. To be as a good manufactures of DC Solid control equipment. We prepared many sets of mud gas separator in stock for discount sales.
The DCZYQ Mud gas separator is designed primarily for the removal of entrained gas, from the drilling fluid. The DCZYQ mud gas separator is designed in multiple capacities, to meet specific mud gas needs.
Features:
1. Simple structure
2. High efficiency and easy to maintain
3. Large capacity
4. Easy transportation and installation.
Mud gas Separators is an extremely reliable, vital piece of safety equipment for today’s drilling operations. It is ideal for use where drilling is likely to encounter large volumes of gas, sour gas or when an operator is drilling with an under balanced mud column. Buy Solids control Mud gas separator for solids control system,drilling fluids,well drilling solids control Mud gas separator from China manufacturer
DCZCQ Vacuum degasser test before shipping abroad
Vacuum degassing is a technique of removing dissolved gas from a liquid solution by lowering the pressure inside a vessel containing the solution.
This month, DC Machinery manufactures a ZCQ270 Vacuum degasser for a foreign clients used for oil& gas drilling field, and now the vacuum degasser is testing before delivery.‘
What items should be test before delivery of the vacuum degasser:
1. Bearing Temperature：Rise≤100°
2. Whether has bad Vibration.
3. Vacuum Degree0.03MPa～0.045MPa
4. Seal Text has no Leakage under 0.5MPa.
5. Sound Intensity：≤80dB
6. Paint Appearance whether Damaged.
7. Fastening Piece whether fasten.
8. The Spare Parts whether are Complete.
According to 2 day test, the DCZCQ270 vacuum degasser is qualified to leave factory. DC Machinery can produce four models vacuum degasser, ZCQ240, ZCQ27., ZCQ300 and ZCQ360. If you have special requirements of it, please contact us.
Performance characteristics of mud gas separators
In a well-controlled situation, well bore fluids are directed through the choke and kill manifold to circulate hazardous gas in a safe and controlled manner using the Mud Gas Separator.
In the oilfield, the mud gas separator is sometimes known as ‘poor boy degasser’ or ‘gas buster’. They may be vertical or horizontal in design.
A Vertical separator is normally used for high fluid throughput, while a horizontal separator provides a longer retention time and superior gas separating capacity. Internal design and configuration (e.g. blast chamber, baffle plate etc.) governs the individual efficiency of the equipment.
Performance characteristics
The limitation to the efficiency of a mud gas separator is dedicated by:
(i) Separating Capacity – the capacity to separate gas from the liquid is determined by the internal configuration and fluid dynamic characteristics of the separator.
(ii) Venting Capacity – the capacity to vent gas through the derrick vent is subject to the backpressure of the vent line and the hydrostatic head of the liquid seal.
(iii) Liquid re-entrainment Capacity – the capacity when the liquid droplets break away from a gas/liquid interface to become suspended in the gas phase. The term re-entrainment is used in separator design because it is assumed that droplets have settled to the liquid phase and are then returned to the gas phase.
It should be noted that the capacity of the separator to separate gas from the liquid may be considerably less than the capacity to vent gas within the limit of the liquid seal.
DCZYQ Mud Gas Separator Design Principles
DCZYQMud Gas Separator(Poor Boy Degasser) is a specific degassing equipment of drilling fluid with gas, it is mainly used to remove big bubbles in diameter no less than φ3mm in gas drilling fluid. DC’s Mud Gas Separator has a lot of advantages including reliable safety, better treatment effect, long service life, etc.
1) Venting Capacity – The capacity to vent gas
This capacity is the rate at which gas can be vented when the seal is operating at its maximum pressure differential when the liquid seal contains only associated liquids from the hydrocarbon influx. A gradient of 0.69 sg (0.3 psi/ft) should be assumed to determine
the maximum pressure differential.
2) Separating Capacity – The capacity to separate gas cut fluid.
The capacity to separate must not be confused with the capacity to vent. Ideally, the capacity to separate should be greater than the vent capacity, but this may not be possible given the low operating pressure and the constraints of the rig layout. In practice, the
capacity to separate may be only 10% of the vent capacity.
3) Liquid (Droplet Size) Re-entrainment Capacity
Entrainment refers to liquid droplets breaking away from a gas/liquid interface to become suspended in the gas phase. The term re-entrainment is used in horizontal-separator design because it generally is assumed that droplets have settled to the liquid phase and
then are returned to the gas phase.
If you want to learn more details of mud gas separators, please contact us.
High quality poorboy degasser China producer
Mud Gas Separator is commonly called a gas-buster or poor boy degasser. Mud gas Separators seats beside mud solids control system and is used only when the drilling formation exists toxic and hazardous gases.
To be as a high quality mud gas separator producer in China. We have below advantages compares with others.
DCZYQ Mud Gas Separator Features and Benefits
1. Baffle plates within vessel creates Maximum removal of free gas
2. Skid-mounted design enables easy transportation, rig-up and rig-down
3. Designed, manufactured and tested in accordance with API & ISO standards.
4. DC use high quality steel materials manufacturing normal pressure prevent H2S Mud Gas Separator,can effectively prevent the harmful gas erosion, ensure the man- machine safety production.
Besides DCZYQ series Mud gas Separator combined with the Electric Ignition Device can be used to ensure the security of drilling process. It is divided into the normal pressure Mud gas separator and pressure auto-control Mud gas separator according to the pressure.
Why Mud gas separator can well used in drilling exploration
Drilling fluid mud gas separator is the special equipment to treat the gas cut drilling fluid. The fluid can enter into from placed bop, also can from choke manifold to separate the big bubbles. The treated drilling fluid also have small bubbles, then enter into degasser to proceed the convention degassing, it is the ideal solid control equipment in drilling process.
Working principle of mud gas separator
The gas cut drilling fluid enter into separator from the separator inlet month, after impacting with the impact plate, scattered in a series baffle, crashing and increase and reveal the surface area, then downward flow causing the flocculated flow state, make the gas separation with drilling fluid. The free gas is discharged through the gas outlet of the top tank, the length of the exhaust pipe is decided and installed by the field and is lead to the safe place, but the after degassing drilling fluid flow into circulating tank through drilling fluids shale shaker.
Installation site of mud gas separator
It is installed in the ground near the 1 circulating tank, using the wire rope fixed the lifting lug place up the separator main body with the ground. According the requirements of diagram form to connect the line after install well.
DC Solid control company has already widely popularized and applied mud gas separator in oil exploration and CBM development, we contribute to drilling industry and environment protection industry.
Significance of vacuum degasser in drill site
Vacuum degasser is a degassing equipment in solid control system, it plats the important role during the drilling period. It is the key part of guarantee drilling site safe.
As such, vacuum degasser process all of the drilling mud from the flow line before the mud reaches the primary shale shakers. The units have no moving parts and rely on the density difference between the gas and the mud for removal. The process is simple, yet very effective for well drilling fluids processing system.
The vacuum degasser has self-suction function, so it doesn’t need the extra transfer pump to feed the mud. After the impurities been removed, the working efficiencies of subsequent centrifugal pump for desander and deilter would be greatly increased.
These units are positioned downstream from mud gas separators, removal equipments (if utilized), shale shakers and mud conditioners (if utilized), while hydrocyclone desander and Decanting centrifuges follow in the arrangement.
You are welcome to contact with us to get more detailed infos, we will supply cost-effective vacuum degasser and satisfactory pre-
sale, sale and after-sale technical services.