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Tag Archives: shale shaker manufacturer

VSM300 Shale shaker design features

VSM300 Shale Shaker is designed to meet the demands of the oilfield drilling industry and is purpose built to provide a more efficient primary solids removal system.

Shale Shaker is designed on a modular basis thus enabling multi unit installations and flexible configurations to be achieved using standard equipment. The modular design construction is also advantageous on existing rig locations where the equipment can be easily installed into the shaker room through a standard shaker house door.

shale shaker

The configuration on each installation will vary depending on final equipment layout but the basic principle of operation is simple.

The mud return flowline is diverted into the splitter box on the header tank and the mud is evenly distributed into the main header box section by manually operating the sliding gate valves located between the splitter box and the header tank.

The flow over each shaker is regulated by operating the three (3) sliding gate valves which are located at the feed chute/header tank interface. The processed mud flows through the shale shaker and is discharged back to the mud distribution gutter via the skid base outlet gates.

shale shaker

The cuttings from the shale shaker are transported over the screens to the front of the unit and discharged into the cuttings ditch. The shale shaker package has the facility to divert mud returning through the flowline directly into the cuttings ditch by closing the isolation gate valves within the main header tank and opening the dump valve in the bypass link section.

The VSM 300 has the optional facility of being fitted with a specifically designed HVAC enclosure should this be required. The design of the enclosure is such that any fumes are contained within the enclosure whilst still allowing adequate access to the equipment for operational and maintenance activities.

Shale Shaker Manufacturer in China

A drilling fluid shale shaker is a vibrator used for solid/liquid separation. It is an important device in solids control system because efficient operation of other surface solids separation equipment is critically dependent on proper functioning of the shaker.

Shale Shakers

The purpose of using a shaker is to recover drilling fluid and remove large solids as most as possible. A well designed shale shaker will not only maximize use of the screen cloth to separate solids from liquid, but will also convey these solids off the screen quickly, minimizing fluid loss with the solids and clearing the screen for more feed.

The shale shaker, in various forms, has played prominent role in oilfield solids control schemes for several decades. Shakers have evolved from small, relatively simple devices capable of running only the coarsest screens to the models of today. Modern, high-performance shakers of today are able to use 10 mesh and finer screens at the flow-line in most applications.

With rapid development of drilling new technology, the demand for drilling fluid solids control is getting higher and higher. The research for solids control equipments especially for the shale shaker is paid closer attention by world drilling engineers.

Shale ShakerShale Shaker.

DC Machinery is a professional manufacturer of solids control equipments. Shale shakers designed and manufactured by DC Machinery include three types: Linear Motion Shale Shaker, Balanced Elliptical Motion Shale Shake, and Circular Motion Shale Shaker.

 

Shale Shaker Manufacturer in China

Shale shakers separate solids from liquids by utilizing a vibrating basket, which is outfitted with specially designed and sized screens. Shakers are considered the most important tool for removing drilled solids. These units remove the majority of drilled solids generated during the typical drilling process. Shale shakers typically generate between five to over eight G-forces of energy for removing solids from the mud system.

DC Machinery manufactures several models of shale shakers, each targeting a specific segment of the market. These shakers are employed on rigs ranging in size from small work-over land rigs to large offshore platforms.Shale Shaker

The following picture is shale shaker which produced by DC Machinery, the model is DCS700-3.

Shale Shaker.

Model:                     DCS700-3
Vibrating Mode:                     Linear Motion
Motor Power:                      2×1.5/1.72KW
Vibrating Strength:                    ≤7.0G
Amplitude:                      5~6mm
Treating Capacity:                      110 m3/h 572GPM
Deck Adjustment:                       -1°~5°
Normal Power:                      380V/50HZ(according to customer requirements)
Screen Area:                      2.2/2.94m2
Screen Specification:                      700×1050mm (40~250 mesh)
Weight:                       2000kg
Dimension:                       2755×1650×1500mm

High quality Shale shakers in China

Shale shakers separate solids from liquids by utilizing a vibrating basket, which is outfitted with specially designed and sized screens. Shakers are considered the most important tool for removing drilled solids. These units remove the majority of drilled solids generated during the typical drilling process. Shale shakers typically generate between five to over eight G-forces of energy for removing solids from the mud system.

Shakers are positioned after the mud/gas separator and gumbo equipment (if utilized) and before any other solids removal equipment. Rigs may employ any number of shale shakers, depending on the specific drilling parameters of the well. Typically, several shakers are utilized for normal drilling operations. Additional shakers are added in response to a specific well program.  Shale shaker

DC Machinery manufactures several models of shale shakers, each targeting a specific segment of the market. These shakers are employed on rigs ranging in size from small work-over land rigs to large offshore platforms.

Shale shakers are just one of the many solids control and waste management offerings that DC Machinery supplies to the oil and gas industry.

 

The manufacture of shale shaker in China

At present, domestic shale shaker production, research and development have already blossom everywhere, most of manufacturers grasp the technology of linear motion shale shaker and elliptical motion shale shaker. The difference of theory parameter and structural concept are little, the main difference is manufacturing process level. 

The domestic shale shaker whether is the linear motion or elliptical motion, screen box structure and corresponding auxiliary function have the following common:

1 The shale shaker frame is weld structural part, the vibrating motor and screen plate are installed on the screen box by parts.

2 The shale shaker frame is set on the support adjustment beam, the vibration reduction springs are installed on the four corners near the screen box, and the components or equipments are freed from the influence of frame vibrating.

3 There are three or four frame screens or wave screens, and fixed by bolt and hook strip tension.

4 The combined action of transverse and longitudinal support make screen frame have enough strength, screen frame along the lateral central slightly higher than the two sides, and in the transverse direction form a raised arc. In this way can make the screen tension, and can enhance the service life of screen.

DC Machinery is a professional manufacturer of solids control equipment in China. We will provide our client high quality shale shaker with most reasonable price, at the same time we also sincerely offer the high level after sales service for any home or abroad clients. We still adhere to the concept of creating the maximum values and the satisfaction for our clients.

 

Double Amplitude Shale Shaker for sale

DC Machinery can produce all kinds of shale shakers with different sizes and types, can meet the requirements of different handling capacity and installation sizes. Also, DC Machinery can produce Double Amplitude Shale Shaker according to the actual requirements of clients and supply the corresponding pipelines

DC Machinery shale shaker features:

1 The vibration motor is from the Italia joint venture company named Oli.

2 The whole screen box has been heat treated, and there is anticorrosive coating on the surface to keep a long life of shale shaker.

3 Using thermal relay overloading and open phase protection of electric control cabinet to guarantee the safety of the operators.

DCS/TS Drilling Fluid Double Amplitude Shale Shaker Parameters:

Model

DCS/PTS753

Vibrating Mode

Linear Motion + Balanced Elliptical Motion

Motor Power

1.72KW×2+0.4KW×1

Vibrating Strength

≤6.0G

Amplitude

5~6mm

Treating Capacity

140 m3/h (616 GPM)

Deck Adjustment

-1°~5°

Normal Power

380V/50HZ(Foreign custom motor according to customer requirements)

Screen Area

2.68 m2

Screen Specification

750×1195mm  (40~200mesh)

Remarks

Treating capacity test from mud:1.2g/cm3 density & viscosity 45s & 40mesh

Choose suitable Shale Shaker

Drilling fluid shale shaker can eliminate the solid particles size depend on the mesh size and shape. Field data shows that use the shaker screen with 12 mesh number most can eliminate only 10% of the solid phase. Therefore, we should use 80~120 mesh fine screen to eliminate more drilling cuttings. However, it will occur the following new problems: The mesh area of fine screen is less than the conventional screen, thus will reduce the treating capacity; The thin wire strength is low, the service life is shorter than the conventional screen; When high viscosity drilling fluid through the fine screen, the mesh will be blocked easily.

For increasing the service life and anti-clogging ability of shaker screen, we often use the laminated screen which has two or three layers screen, the lower coarse screen plays the support role. In addition, we can also use the double or multiple screen which has a certain space distance between layer and layer. Generally the upper is coarse screen, and the lower is fine screen. The upper coarse screen can eliminate bigger solid particles, can reduce the burden of the fine screen to remove fine solid phase more effectively.

When choosing shale shaker, except for according to the solid phase particle size distribution to choose suitable screen, still should consider another important factor: Screen permissive treating capacity. The treating capacity of shale shaker should be adapted to the maximum delivery capacity in drilling process.

 

Four panel shale shaker for sale

DCS700-4 Shale Shaker is mainly used for drilling fluid separation in oilfield drilling. It is consist of deck adjustment, vibration motor, shaker deck, base frame, support, baffle box, explosion proof starter, shaker screen, wedge plate, torsional spring, etc.

DCS700-4 Shale Shaker Parameters:

Treating capacity: 572GPM

Screen area: 2.94㎡(4 panels)

G-force: ≤7.0G (adjustable)

Motor power: 2×1.72KW

Vibration mode: Linear motion shale shaker

Amplitude: 5~6mm

Angle of Screen: -1°~5°

Features of DCS700-4 Shale Shaker:

To guarantee the durable structure of the shale shaker, the material is the GB steel from Beijing Shougang Company Limited, Shanghai Baogang Iron and steel Co., Ltd. and Tangshan Iron and steel Co., Ltd.

The used vibration motor is from the Italia joint venture Company named Oli. The motor has much advantage, like high strength vibration, large screening size, adjustable screen box angle, little noise, excellent performance and high efficiency.

Shaker screen will be tensioned by wedge plate, this is more convenient and easy for operation it is very reliable.

Shaker deck is adjustable, the adjustment is worm wheel and screw type. Beside shaker deck two sides middle shaft is connecting two worm, when we make adjustment the shaker deck will be consistent and in-phase.

The complete shaker body will be treated by sand-blast, paint it by anticorrosive painting so it is more anti-corrosive and better appearance.

Any interest or questions please contact DC Machinery freely.

 

Two panel shale shaker for sale

DC Machinery developed a new type shale shaker, model is DCS830-2. The shale shaker can meet the requirement of less treating capacity, and economic way to separate solids from drilling fluid.

           

DCS830-2 shale shaker parameters:

Treating capacity: 352GPM

Screen area: 1.8㎡(2 panels)

G-force: ≤7.0G (adjustable)

Motor power: 2×1.3KW

Vibration mode: Linear motion shale shaker

Amplitude: 5~6mm

Angle of Screen: -1°~5°

This linear motion shale shaker DCS830-2 can be widely used in HDD, water well drilling, shadow drilling and other drillings which need small treating capacity. After the new mini shaker developed, there are many clients showed their interests about it. Previously they have to use bigger shale shaker with 2-panel or even 3-panel.

Any interest or questions please contact DC Machinery freely.

 

API standard shale shaker for solids control

DC Machinery shale shaker is according to API standard to design for solids control system. DCS series shale shakers absorb the design experience and advanced technology of congeneric products at home and abroad, use the imported vibrating motor, Inland, DCS series shale shakers are the most advanced shale shakers at present. 

Shale Shaker API standard design procedure:

Shale shaker skid should be level.

If shale shaker is equipped with a rear tank, the flow line should enter the rear tank as near the bottom as possible.

Shale shaker should be rigged with adequate space, walkways and handrails to permit easy and safe servicing.

A means of diverting fluid from the flow line is recommended to permit the disposal of cement, spotting fluids, contaminated fluids, etc, before these fluids reach the shale shaker. The procedure shall not be used to dump the rear tank into sand trap before trips.

DCS series shale shaker can be acted as the underset shale shaker of mud cleaner. It have the advantage of high intensity of vibration , large sieving area, adjustable angle of screen case, compact structure, high cost performance, and easy to operate.

 

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