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Types of Mud/Gas Separators

Three types of mud/gas separators commonly are used today: closed bottom, open bottom, and float type.

The closed-bottom separator, as the name implies, is closed at the vessel bottom with the mud return line directed back to the mud
tanks. 1. Mud leg is maintained in the separator by installation of an inverted U-shaped bend in the mud return line. Fluid level can
be adjusted by increasing/decreasing the length of the U-shaped bend.

Commonly called the poor boy, the open-bottom mud/gas separator is typically mounted on a mud tank or trip tank with the bottom of
the separator body submerged in the mud. 2. The fluid level (mud leg) in the separator is controlled by adjusting the fluid level in
the mud tank or by moving the separator up or down within the tank. Mud-tank height can restrict the maximum mud leg obtainable for
open-bottom mud/gas separators.

separators

Fluid level (mud leg) is maintained in a float-type mud/gas separator by a float/valve configuration. 3. The float opens and closes a
valve on the mud return line to maintain the mud-leg level. Valves can be operated by a manual linkage system connected from the
float to the valve, or the valve can be air-operated with rig air. Mud-leg height can be controlled by adjusting the float assembly.

There are some inherent problems in the use of float-type mud/gas separators. The manual linkage separator has experienced problems
with linkage failure resulting in improper opening or closing of the mud-return-line valve. Air-operated valves fail to function if
rig air is lost, resulting in no control of fluid level within the separator. Mud-return-line valves are prone to plug with solids,
preventing mud flowback to the mud pits.

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